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PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Petroleum, oil, chemical, household industries
Full Automatic
Different screw caps
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Product Description
Tracking Capping Machine Video
In modern packaging lines, speed, precision, and efficiency are the three pillars that determine profitability and consistency. Traditional capping machines often face limitations—bottle damage, cap scratching, inconsistent torque, or downtime when switching bottle types.
Pestopack’s Tracking Capping Machine solves these challenges with a servo-driven, continuous-motion system. Unlike intermittent capping, our machine tracks bottle movement and synchronizes the capping head in real time, ensuring high-speed production (35–40 BPM) without damaging caps or bottles.
Whether you’re in food, beverage, cosmetics, household chemicals, or pharmaceuticals, our tracking capping technology offers unmatched precision, adaptability, and long-term value.
The Tracking Capping Machine is an advanced, fully automatic bottle capping solution designed for companies requiring high output, stability, and product quality consistency.
Uses multi-servo motor control for precise capping head movement.
Applies consistent torque without damaging caps.
Ideal for bottles with φ40mm–φ100mm diameters and caps of φ20mm–φ50mm.
Delivers 35–40 bottles per minute capacity.
Compact structure with a small footprint for integration into existing production lines.
This machine is a perfect partner for Pestopack’s liquid filling machines, labeling systems, and carton packing equipment, helping you build a fully automated packaging solution.
How the Tracking Capping Machine Works
The working principle of the tracking capping machine is simple yet highly efficient:
Bottle Feeding – Bottles move continuously on the conveyor system.
Cap Feeding – Caps are delivered via belt-type cap feeding with the option of a crooked cap elimination device.
Servo Synchronization – Servo motors synchronize bottle movement with the capping head.
Capping Process – The capping head moves down and applies torque while tracking the moving bottle.
Release & Exit – Once capped, bottles continue downstream without interruption.
This continuous motion system minimizes downtime, prevents bottle spillage, and maintains steady production flow.
✅ Servo-driven precision – Multiple servo motors ensure smooth up-and-down motion of the capping head and accurate torque application.
✅ Damage-free capping – Unlike traditional machines, no scratches or cracks on caps or bottles.
✅ Flexible adjustment – Quick changeovers using portable capping head design; suitable for new bottles and cap sizes.
✅ Belt-type cap feeding – Reliable, high-speed cap delivery with optional defective cap rejection.
✅ No liquid overflow – Servo-controlled bottle belt prevents bottle tipping and liquid spillage.
✅ User-friendly interface – Rocker arm style HMI with one-button parameter switching, plus sound & light alarm system.
✅ Compact & durable – Made with stainless steel structure, built to GMP standards.
Specification | Details |
Capping Heads | 1 |
Bottle Diameter | φ40mm – φ100mm (Customizable) |
Cap Diameter | φ20mm – φ50mm (Customizable) |
Capacity | 35–40 BPM |
Power | 3 kW |
Voltage | 220/380V, 50/60Hz |
Air Source | 0.6–0.8 Mpa |
Weight | 1000 kg |
Dimension | 2000 × 1300 × 2200 mm |
These parameters can be customized based on customer requirements for bottle and cap size, production capacity, and integration with filling & labeling systems.
Detailed Pictures
To ensure maximum efficiency and long service life:
Daily Checks – Inspect servo motors, conveyor belts, and cap feeding system.
Lubrication – Keep moving parts properly lubricated as per schedule.
Cleanliness – Wipe down with food-grade cleaning agents, especially in food and pharma environments.
Cap Inspection – Use crooked cap elimination device to prevent machine stoppage.
Spare Parts – Keep a set of replacement capping heads and belts for quick maintenance.
With Pestopack’s support, operators can be trained in installation, operation, and maintenance for smooth long-term use.
Pestopack provides one-year warranty and lifelong technical support.
Free replacement parts (non-human damage) during warranty period.
Complete installation & operation tutorial videos before shipment.
Remote support via video calls and online meetings.
On-site engineer service available (buyer covers travel & stay).
A free spare parts kit included with each machine.
Our global after-sales team ensures that your production line keeps running smoothly.
Q1: What bottle and cap sizes can this machine handle?
A1: The standard range is φ40–100mm for bottles and φ20–50mm for caps. Customization is available.
Q2: Does it work with pump caps or spray caps?
A2: Yes, with customized capping heads, the machine can handle pump, trigger, and spray caps.
Q3: How fast is the tracking capping machine?
A3: Standard capacity is 35–40 bottles per minute, depending on bottle size and cap type.
Q4: Is operator training required?
A4: Yes, Pestopack provides detailed tutorials, manuals, and optional on-site training.
Q5: Can it integrate with existing filling lines?
A5: Absolutely. The machine is designed for seamless integration with Pestopack filling, labeling, and packaging systems.
Liquid Filling Machine – Works seamlessly before tracking capping.
Inline Capping Machine – Alternative solution for screw caps, pumps, and spray caps.
Shrink Wrapping Machine – For secondary packaging of bottled products.
Carton Packing Machine – Automates bulk bottle packaging into cartons.
The Tracking Capping Machine by Pestopack is a next-generation solution for businesses looking to increase speed, maintain product integrity, and reduce downtime. With servo-driven precision, user-friendly operation, and flexible adaptability, it’s the perfect choice for companies aiming to scale up their automated production lines.
Backed by Pestopack’s 14+ years of experience, ISO & CE certifications, and installations across 30+ countries, this machine ensures both technical reliability and strong after-sales support.
If you’re ready to upgrade your packaging line with a stable, efficient, and customizable capping solution, the Pestopack Tracking Capping Machine is your best partner.
Company Profile
PESTO is a manufacturer of design,produce,sale and service for liquid filling machines,bottle capping machine,labeling machine,boxing machine and other packaging machines.With rich industry experience,we offer the most economic cost and best solution for our customers.No matter viscous or non-viscous liquid,PESTO will offer the most suitable solution.
As a packaging machine supplier,PESTO produces complete filling equipment in kinds of industries:
-Water and beverage
-Food and sauce
-Oil products(edible oil, mustard oil, cooking oil, lubricant oil, motor oil, engine oil ect.)
-Personal care(shapoo, lotion, cream ect.)
-Cosmetic and beauty(lipstick, lipbalm, mascara, compact powder ect.)
-Household products(bleach, detergent, hand sanitizer ect.)
-Agriculture products -Paints,stains and sealants
-E-cigarette
FAQ
Q: How can I be sure to get assurance after payment?
A: In China, there is anti-money laundry policy, for which the government strictly manages every payment from abroad. The payment you made will firstly go to their managing account,and only when we submit bill of loading to them, payment will be released to us; the payment will be returned to you or pended by State Administration of Foreign Exchange,SAFE. if we are not able to make shipment and submit bill of lading within lead time.
Q: How can I be sure the machine will absolutely work for my product?
A: We will test run the machine once the building completes for 10 minutes, with your sample product ( when sample product is a must) and send you test run video to prove the machine works well and stable, for your product, before balance payment and shipment.
Q: Will you send technical staff to help me with installation and operation training?
A: The machine will be packed with little disassembly in one plywood crate, so they will be plug and use type, no need special installation. We will also send you complete installation and operating tutorial videos before shipment.Remote assistance by video call or meeting is available as well. In rare cases, we can send technical staff if desperately needed, but engineer salary and flight ticket, visa application, travelling, board and lodging shall be at buyer's account.
Q: How many years warranty and how do I do the machine repairing & maintenance?
A: One-year warranty from the date of shipment, during which if any parts fault, we will courier to your replacing parts with replacing instructions, all at our cost. The replacing is simple and easy to be completed by anybody. The machines are maintenance free types, some daily lubrication will prolong the service life though.
Q: When can i expect my email or questions to be replied?
A: Our working time is 9:00am--18:00pm Monday--Saturday, any email shall be replied within 24 hours normally. For an enquiry, the most recommended way of contact is by email, by sending your final product&photos to our email,due to our possible time difference.
