PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Cabonated drinks, soft drinks, soda, beverages
Liquid
Full Automatic
2000-18000 bottles per hour
Soda, carbonated drinks, beverages, soft drinks in glass bottle
PLC+Touch screen
SUS304
Water purify-Beverage Processing-Bottle blowing-Washing Filling Sealing-Labeling-Packing
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized
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Product Description
In today’s beverage industry, soda and carbonated soft drinks remain among the most consumed products worldwide. While PET plastic bottles dominate mass production, glass bottles are still preferred by many premium beverage brands due to their durability, recyclability, and perception of quality. To meet this demand, advanced rotary glass bottle filling machines have become essential for soda drink manufacturers seeking efficiency, hygiene, and consistency.
PESTOPACK, a trusted packaging machinery manufacturer with more than 20 years of industry experience, provides state-of-the-art glass bottle filling solutions that combine automation, precision, and reliability. Our rotary machines are engineered to handle soda water, flavored drinks, and carbonated beverages with maximum efficiency, ensuring every bottle is filled, capped, and packaged to the highest standards.
The operation of a rotary glass bottle filling machine follows a fully automated, step-by-step process designed for seamless production:
Power & Speed Setup – Connect to the power supply, switch on the PLC controller, and adjust the production speed as required. Operators can easily monitor system status via the touch-screen interface.
Bottle Feeding – Empty glass bottles are placed on the conveyor belt, either manually or via a bottle loader. The conveyor automatically delivers them to the rinsing section.
Bottle Rinsing – Each bottle is flushed thoroughly to remove dust and impurities. The stainless-steel nozzles ensure hygiene and food safety before the filling stage.
Filling Process – Clean bottles are transferred to the filling station via the star-wheel dial plate. The machine uses equal-level filling to maintain consistency across every bottle.
Capping Process – Once filled, bottles move to the capping section, where crown caps are automatically applied and sealed. The PLC ensures accurate torque and prevents over-tightening.
Finished Bottle Discharge – Finally, the capped bottles are conveyed out of the machine and directed to labeling and packaging equipment, ready for distribution.
This streamlined workflow guarantees high production capacity, reduced labor costs, and minimal downtime.
PESTOPACK’s rotary filling machines are designed with advanced engineering to meet modern soda production needs:
✅ Full PLC Control – Automated operation with fault detection and protection functions such as “no bottle, no filling” and “no capping, machine stops.”
✅ Stable Liquid Level – A liquid level sensor ensures precise control inside the filling tank, preventing overflow or underfilling.
✅ Integrated CIP Cleaning – Equipped with a clean-in-place (CIP) system that allows quick and efficient cleaning of tanks and pipelines when connected to a CIP unit.
✅ Versatile Applications – Suitable for soda water, sparkling beverages, carbonated soft drinks, flavored soda, and other beverages.
✅ Durability – Constructed with high-grade SUS304/SUS316 stainless steel for long-lasting operation and compliance with food safety standards.
Washing Heads – Spray high-pressure water into bottles to ensure cleanliness.
Filling Heads – Precision nozzles maintain uniform liquid levels with minimal foaming.
Capping Heads – Designed to apply metal crown caps firmly and consistently.
Dial Plates & Star-Wheels – Guarantee smooth bottle transfer between stations.
Control System – Advanced Siemens PLC with touch-screen interface for easy operation and diagnostics.
Each section is optimized for reliability, ensuring minimal product waste and maximum efficiency.
Here’s a breakdown of available models to help factories choose the right solution:
Model | Washing Heads | Filling Heads | Capping Heads | Capacity (BPH) | Power (kW) | Dimensions (mm) |
PTBGF 16-12-6 | 16 | 12 | 6 | 2000 | 3.5 | 2200×1600×2400 |
PTPGF 18-18-6 | 18 | 18 | 6 | 4000 | 4.0 | 2450×1900×2400 |
PTPGF 24-24-8 | 24 | 24 | 8 | 6000 | 4.8 | 2750×2250×2400 |
PTPGF 32-32-10 | 32 | 32 | 10 | 10,000 | 7.6 | 4000×2300×2400 |
PTPGF 40-40-12 | 40 | 40 | 12 | 15,000 | 8.3 | 4550×2650×2400 |
PTPGF 50-50-15 | 50 | 50 | 15 | 18,000 | 9.6 | 5450×3210×2400 |
➡️ This flexibility allows manufacturers to select a machine based on their production capacity, from small-scale 2,000 BPH operations to large factories producing 18,000 BPH.
BOTTLE LOADER
Stack Speed: 400/600/800/1200 bottles per minute
Max. carrying capacity /layer: 150kg
Max. carrying capacity /pallet: 1500kg
Max. stack height: 1800mm (Customized)
Installation Power: 12KW-16KW
Air Pressure: ≥04MPa
Power: 220V/380V/415V/480V
Air consumption: 300-600L/Min
Size of the Pallet: According to customer requirement
Suitable beverage types: Colar and lemon.
Mixing ratio range: 3:1 or 6:1
CO2 content: 4 times
Volume: CO2 consumption of about 4m3/h
CO2 supply pressure: 0.8-1Mpa
CO2 Purity: 99.9%
Ethylene glycol solution pressure: 1.0Mpa
Ethylene glycol solution inlet temperature: -2℃
Mainly for cooling and sterilization.
The main parts of the machine are made of stainless steel , the top is designed to be openable for easy maintenance and observation.
Nozzles are manufactured using U.S. technology and spray water evenly.
Conveyor belt adopts Rexnor technology, flat surface with small wear.
Smooth and reliable operation with low energy consumption.
Shrink wrapping machine is mainly used for the industry packages for beverage, foods ,no foods glass, plastic bottles and cans, etc.
The machine can automatic finish bottle in-feeding, bottle formation, convey bottle, feed film to wrap and hot shrink to finish package.
Feeding film is tracked by photoelectrical sensor to ensure the accuracy film length.
PLC control, English and Man-machine interface, operating easy and simple maintain.
FILM SHRINKABLE PACKAGING MACHINE
Film packaging machine collate products and pack them in film.
Function: The conveying belt will feed bottles into the position required, and then when the quantity arrive whole package, for example 12 bottles, 15 bottles, the machine will push the bottles to film wrapping , and then with conveying belt the package will be send to the shrink tunnel , finish the shrink process.
Feature:
1) PLC programmable procedure control system, with colorful touch-screen control panel
2) Bottle entering, Auto unscrambling bottle, Pushing bottle, Heat sealing-Saw cutting, Pressing PE, Shrink, Cooling automa
3) Capacity is adjustable through adjust the convey speed
1. What is the capacity range of PESTOPACK glass bottle filling machines?
From 2,000 BPH to 18,000 BPH, depending on the model selected.
2. Can the machine handle different bottle sizes?
Yes, machines can be customized to fit various glass bottle heights and diameters.
3. How is hygiene maintained?
Each machine is equipped with CIP cleaning, stainless steel construction, and food-grade components.
4. Do I need auxiliary equipment?
Yes, for a complete line you will need a drink mixer, bottle loader, cooling system, labeling, and packaging machine.
5. How much does a soda glass bottle filling machine cost?
Prices vary depending on capacity, configuration, and customization. Contact PESTOPACK for a tailored quotation.
The rotary glass bottle filling machine for soda drinks is a vital solution for modern beverage manufacturers seeking efficiency, precision, and premium packaging. With PESTOPACK’s advanced technology, global expertise, and reliable after-sales service, you can build a production line that delivers consistent quality while reducing operational costs.
Ready to upgrade your soda production? Contact PESTOPACK today for a customized solution.
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Company Profile
PESTOPACK is an innovative and dynamic company in the design, manufacturing, maintenance and optimisation of water filling machine, beverage filling machine, carbonated drinks csd filling machine, beer filling machine, oil filling machine, sauce filling machine, household products filling machine, capping machine, labeling machine. We are specialized in liquid filling machinery and packing machinery field over 12 years.
In order to meet the demand for carbonated beverage filling machines that fit seamlessly into existing operations, we have developed a range of glass bottle filling machine that is unmatched in reliability, efficiency and cost effectiveness. And, because we understand that every glass bottle filling machine line has its own unique requirements, each of our glass bottle bottling equipment is customized to the individual needs of our customers.
We place our clients first and custom best glass bottle filling solution for them until they are satisfied.
Turnkey Solution
We can supply bottle preform, caps, label rolls with very reasonable price.
We will design and confirm the machine layout according to your factory sketch.
Our designers can design bottle styles according to your requirement.
We can provide the label design according to the bottle size and style you want.
After Sales Service