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Beverage Bottling Machine
PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Beverage, fruit juice, tea, water and other non-carbonated drinks
Liquid
Full Automatic
3000-28000 bottles per hour
PET bottles 200-2000ml
PLC+Touch screen
SUS304
Water purify-Beverage Processing-Bottle blowing-Washing Filling Sealing-Labeling-Packing
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized
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Product Description
In today’s beverage industry, efficiency, hygiene, and flexibility are the key drivers of success. A beverage bottling machine is an integrated piece of equipment designed to handle the full process of rinsing, filling, and capping bottles automatically. It is especially suitable for juice bottling lines, tea production lines, and other non-carbonated beverages where hot filling is required to preserve flavor and ensure product stability.
At PESTOPACK, our beverage bottling machines are built to serve production capacities ranging from 3000 bottles per hour (BPH) to 28,000 BPH, accommodating bottle sizes from 200 ml to 2000 ml PET or plastic bottles. With advanced Siemens PLC controls, frequency converters, and photoelectric detection systems, these machines provide seamless automation, reliability, and long-term performance.
The beverage bottling machine integrates three key processes:
Air Conveyor Feeding
Bottles are delivered into the system through an air conveyor, which reduces manual handling and ensures bottles enter smoothly into the rinsing unit.
Rinsing Section
Bottles are firmly clamped by grippers and rotated to be rinsed internally with sterile water. This ensures that no dust or debris remains before filling.
Hot Filling Section
The bottles are filled using micro-negative pressure gravity filling, a method that increases filling precision and minimizes foaming. Since beverages like juice and tea require sterilization, the filling is done at elevated temperatures.
Capping Section
After filling, bottles are transferred to the capping unit, where caps are placed and tightened by high-precision heads. The process is carefully controlled to avoid cap damage while ensuring proper sealing.
Discharge & Conveying
Filled and capped bottles are discharged onto conveyors, ready for downstream processes such as labeling, shrink wrapping, or carton packing.
This streamlined process reduces contamination risks, shortens production time, and ensures consistent beverage quality.
| Air Conveyor |
| Rinsing Part |
| Filling Part |
| Capping Part |
PESTOPACK’s beverage bottling machines stand out in the industry thanks to their advanced features:
PLC & Transducer Control – Siemens PLC integrates with transducer systems for smooth operation and precise control.
Stable Transmission System – The dynamic system is connected by a transmission shaft, ensuring long-term stability.
Micro-Negative Gravity Filling – Guarantees high filling accuracy with minimal product loss.
Automatic Lubrication – An advanced lubrication system eliminates manual effort and extends machine lifespan.
Low Noise Operation – Built with durable stainless steel and optimized for quiet performance.
Easy Maintenance – Designed with user-friendly access points, making routine checks and parts replacement quick.
Model | Rinsing Heads | Filling Heads | Capping Heads | Capacity (BPH) | Power (KW) | Dimensions (mm) | Weight (kg) |
PTRGF 14-12-5 | 14 | 12 | 5 | 3000 | 2.2 | 2300 × 1650 × 2500 | 2600 |
PTRGF 18-18-6 | 18 | 18 | 6 | 5000 | 3.5 | 2600 × 1920 × 2550 | 3650 |
PTRGF 24-24-6 | 24 | 24 | 6 | 8000 | 4.5 | 3100 × 2100 × 2800 | 4800 |
PTRGF 32-32-8 | 32 | 32 | 8 | 12,000 | 6.0 | 3500 × 3000 × 2850 | 6800 |
PTRGF 40-40-10 | 40 | 40 | 10 | 15,000 | 7.5 | 4850 × 3800 × 2750 | 8500 |
PTRGF 50-50-12 | 50 | 50 | 12 | 18,000 | 9.5 | 5750 × 3550 × 2750 | 10,000 |
PTRGF 60-60-15 | 60 | 60 | 15 | 22,000 | 11.2 | 6500 × 5500 × 2750 | 12,000 |
PTRGF 72-72-18 | 72 | 72 | 18 | 28,000 | 15.0 | 6800 × 5800 × 2850 | 15,000 |
This wide model range allows factories of all sizes to select the right system for their production capacity, bottle volume, and plant layout.
A turnkey beverage bottling line requires more than just the bottling machine. At PESTOPACK, we supply complete lines with auxiliary machines, including:
Bottle Blowing Machine – For producing PET bottles on-site.
Water Treatment System – RO systems, UV sterilizers, and ozone generators to ensure water purity.
CIP System – Cleaning-in-place solution for pipes and tanks to maintain hygiene.
Labeling Machine – Options include OPP hot melt labeling, shrink sleeve labeling, and self-adhesive labeling.
Shrink Wrapping or Carton Packing Machine – For final packaging of bottles into bundles or cartons.
Conveying System – Belt conveyors, air conveyors, and bottle lifters for smooth bottle transfer.
By integrating these components, clients receive a fully automated juice bottling line that minimizes labor and maximizes efficiency.
Q1: What is the capacity range of beverage bottling machines?
A: PESTOPACK’s machines cover from 3000 BPH up to 28,000 BPH, depending on the model and bottle size.
Q2: Can the machine handle both PET and glass bottles?
A: It is mainly designed for PET and plastic bottles. For glass bottle filling, we provide specialized equipment.
Q3: What type of filling does this machine use?
A: The machine uses hot filling with micro-negative pressure gravity technology, suitable for juice and tea drinks.
Q4: How long does installation take?
A: Depending on project scale, installation and commissioning usually take 30–45 days after delivery.
Q5: Can PESTOPACK provide a complete production line?
A: Yes. We provide turnkey beverage bottling lines, including blow molding, water treatment, labeling, packaging, and palletizing.
The beverage bottling machine is the backbone of modern juice and tea production. By combining rinsing, filling, and capping into one highly automated unit, it provides unmatched efficiency, hygiene, and consistency.
Whether you are a startup bottling plant with a capacity of 3000 BPH or a large beverage manufacturer targeting 28,000 BPH, PESTOPACK offers a tailored solution that ensures long-term reliability.
Contact us today to discuss your beverage bottling project, request a layout design, or get a free quotation.
Company Profile
PESTOPACK is an innovative and dynamic company in the design, manufacturing, maintenance and optimisation of water filling machine, beverage filling machine, carbonated drinks csd filling machine, beer filling machine, oil filling machine, sauce filling machine, household products filling machine, capping machine, labeling machine. We are specialized in liquid filling machinery and packing machinery field over 12 years.
In order to meet the demand for beverage filling machines that fit seamlessly into existing operations, we have developed a range of packaging equipment that is unmatched in reliability, efficiency and cost effectiveness. And, because we understand that every beverage bottling machine line has its own unique requirements, each of our beverage bottling equipment is customized to the individual needs of our customers.
We place our clients first and custom best solution for them until they are satisfied.
Turnkey Solution
We can supply bottle preform, caps, label rolls with very reasonable price.
We will design and confirm the machine layout according to your factory sketch.
Our designers can design bottle styles according to your requirement.
We can provide the label design according to the bottle size and style you want.
After Service
