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RCGF32-32-8
PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Beverage, fruit juice, tea, water and other non-carbonated drinks
Liquid
Full Automatic
12000 bottles per hour
PET bottles 200-2000ml
PLC+Touch screen
SUS304
Water purify-Beverage Processing-Bottle blowing-Washing Filling Sealing-Labeling-Packing
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized
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Product Description
The demand for packaged fruit juices, especially mango juice, has grown rapidly worldwide. Consumers are looking for safe, hygienic, and convenient packaging, while manufacturers need reliable, high-speed filling solutions. This is where the automatic mango juice filling machine becomes essential.
In this guide, we’ll cover everything you need to know about the machine — from its working principle and technical parameters to the auxiliary equipment required for a complete juice bottling line.
A mango juice filling machine is a fully automated bottling system designed to:
Rinse PET bottles
Hot-fill mango juice (and other juices)
Seal with reliable capping technology
It is built for high-speed beverage production, ensuring minimal oxygen content, product freshness, and extended shelf life.
The system integrates multiple stages into one monoblock structure, making it compact, efficient, and easy to maintain.
The process includes three primary stages:
Empty PET bottles are loaded into the system.
They are rinsed with sterile water to remove dust and contaminants.
A neck-handling technology ensures stable bottle transfer without deformation.
Fresh mango juice (UHT-sterilized) enters the filling tank.
A temperature-controlled hot-fill system ensures consistent filling.
Umbrella-type filling nozzles reduce foaming and enhance accuracy.
Capping heads seal bottles with precision torque.
Cap sterilization is included to prevent contamination.
Servo-driven capping reduces downtime and improves sealing efficiency.
With automatic temperature control, CIP cleaning, and a return tank system, the process ensures food safety and efficiency.
1. Full Filling Technology
Prevents bottles from sinking after cooling and minimizes oxygen content.
2. Constant Material Flow
Hopper and distributor ensure stable liquid flow without frothing.
3. Sealed Hopper with Gas Discharge
Maintains product hygiene and accurate temperature monitoring.
4. Umbrella-Type Filling Heads
Designed for fast, sanitary filling.
5. Perfect Temperature Control
Keeps hot-fill juice at the required filling temperature.
6. Return Tank System
Automatically circulates juice to prevent waste.
7. Automatic CIP System
Ensures full hygiene with minimal operator intervention.
Parameter | Details |
Model | RCGF32-32-8 |
Rinsing Heads | 32 |
Filling Heads | 32 |
Capping Heads | 8 |
Capacity | 12,000 bph |
Power | 6 kW |
Dimensions | 3500 × 3000 × 2850 mm |
Weight | 6800 kg |
Larger models are available with capacity up to 28,000 bph.
Raw water tank & pump
Sand filter, carbon filter, sodium ion exchanger
Reverse Osmosis unit
UV sterilizer
Finished water tank & pump
Ensures clean, safe water for juice preparation.
High-speed capacity (up to 28,000 bph)
Supports round & square PET bottles (200–2000 ml)
Food-grade stainless steel contact parts
Hygienic hot-fill process with UHT sterilization
Reduced downtime thanks to automatic bottle changeovers
Energy-efficient design for lower operating costs
The mango juice filling machine is widely used in:
Fruit juice production lines
Tea beverage filling
Flavored water filling
Sports drinks & functional beverages
This makes it a versatile investment for beverage manufacturers in Africa, Asia, Europe, and the Middle East.
Q1: What is the capacity range of mango juice filling machines?
Models range from 3,000 bph up to 28,000 bph, depending on bottle size and line configuration.
Q2: Can the machine fill other juices besides mango juice?
Yes, it is suitable for orange juice, apple juice, mixed fruit drinks, tea, and other hot-fill beverages.
Q3: What bottle types are compatible?
Both round and square PET bottles from 200–2000 ml, diameter 50–115 mm, and height 150–350 mm.
Q4: Is UHT sterilization included?
Yes, the line integrates a UHT sterilizer + homogenizer for product stability and shelf life.
Q5: How does the machine ensure hygiene?
Stainless steel 304/316L components
Automatic CIP cleaning
Bottle rinsing and cap sterilization systems
Investing in a mango juice filling machine ensures your juice production line achieves high efficiency, hygiene, and scalability. With capacities up to 28,000 bph and compatibility with multiple bottle types, it is the ideal solution for modern juice manufacturers.
Whether you’re starting a new juice plant or expanding production, our mango juice bottling line provides a turnkey solution for success.
Company Profile
PESTOPACK is an innovative and dynamic company in the design, manufacturing, maintenance and optimisation of water filling machine, juice filling machine, carbonated drinks csd filling machine, beer filling machine, oil filling machine, sauce filling machine, household products filling machine, capping machine, labeling machine. We are specialized in liquid filling machinery and packing machinery field over 12 years.
In order to meet the demand for systems that fit seamlessly into existing operations, we have developed a range of packaging equipment that is unmatched in reliability, efficiency and cost effectiveness. And, because we understand that every line has its own unique requirements, each of our machines is customized to the individual needs of our customers.
We place our clients first and custom best solution for them until they are satisfied.
Turnkey Solution
We can supply bottle preform, caps, label rolls with very reasonable price.
We will design and confirm the machine layout according to your factory sketch.
Our designers can design bottle styles according to your requirement.
We can provide the label design according to the bottle size and style you want.
After Service
FAQ
