5000BPH Automatic Juice Filling Machine

Introduction

The global beverage industry continues to expand rapidly, with fruit juices and tea drinks among the fastest-growing categories. Manufacturers seeking to scale production while ensuring hygiene, efficiency, and product consistency require advanced equipment. One of the most essential investments is the automatic juice filling machine, designed to handle every stage of bottling—from rinsing to filling to capping—within one integrated system.

In this guide, we’ll cover everything you need to know about automatic juice filling machines:

• How they work

• Key features and benefits

• Technical specifications

• Complete line setup with auxiliary equipment

• Applications across the beverage industry

• Why manufacturers worldwide choose PESTO machinery

What is an Automatic Juice Filling Machine?

An automatic juice filling machine is a monoblock bottling system that integrates rinsing, filling, and capping in one continuous process. It is specially designed for hot filling of PET and plastic bottles ranging from 200ml to 2000ml, making it ideal for juice, tea, and flavored beverages.

This machine ensures high-speed production (up to 5000 BPH) while maintaining beverage quality through gravity hot filling technology. Equipped with a Siemens PLC and advanced automation systems, it guarantees precise control, minimal wastage, and long-term operational stability.

How Does the Automatic Juice Filling Machine Work?

1. Bottle Rinsing

• Bottles are fed through an air conveyor system, which ensures smooth transfer.

• The rotary disk made of SUS304 stainless steel ensures durability.

• Special tilting bottle clamps hold bottles securely without touching the threaded neck.

• Imported spray nozzles rinse bottles thoroughly with high-efficiency jets.

2. Hot Filling

• Bottles move directly from rinsing to filling.

• Gravity filling technology ensures precision while maintaining hot filling standards for juice and tea beverages.

• The rotating filling disk, also made of SUS304 stainless steel, provides long-lasting performance.

3. Capping

• Bottles are transferred seamlessly into the capping station.

• High-precision stainless-steel cappers apply consistent torque for a leak-proof seal.

• The capping unit is considered the most accurate part of the 3-in-1 system.

4. Automation & Monitoring

• Controlled by Siemens PLC with frequency converter.

• Photoelectric sensors monitor each section, ensuring smooth operation and immediate error detection.

• Fully automated lubrication reduces downtime and extends machine life.

Key Features of Automatic Juice Filling Machine

• High Automation – PLC + transducer control eliminates manual adjustments.

• Stable Operation – Transmission shaft ensures smooth mechanical movement.

• High Precision – Micro-negative pressure filling technology improves accuracy.

• Automatic Lubrication – Increases lifespan while reducing maintenance costs.

• User-Friendly Design – Low noise, easy maintenance, and operator-friendly controls.

Technical Specifications

Washing part

1) The rotary disk is fully made of SUS304 stainless steel.
2) Using company original tilting bottle clip, bottle clamp stuck bottleneck.
3) Using imported special efficient spray nozzle.

Filling part

1) The washing bottle, filling, sealing are connecting with bottleneck transportation methods.
2) The rotating disk is all made of SUS304 stainless.
3) Filling method is gravity filling.

Capping part

1) The capping machine is the highest precision in 3-in-1 unit machine

2) Full made of stainless steel SUS304.