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PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Jam, Tomato sauce, ketchup, detergent, lotion and other viscous products
Viscous Liquid
Full Automatic
Bottles and Cans 50ml-5000ml
| Quantity: | |
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Product Description
The global demand for fruit jams, sauces, and condiments has grown steadily as consumer preferences shift toward convenient packaged foods with long shelf lives. Behind every neatly packed jar of strawberry jam or chili sauce lies a highly efficient jam filling machine that ensures accurate filling, hygienic processing, and reliable packaging.
At PESTOPACK, we specialize in advanced filling solutions for the food industry and beyond. Our servo piston jam filling machine is designed to handle viscous products with precision, offering businesses in the food, cosmetics, daily chemical, and pharmaceutical sectors a reliable way to scale production.
In this article, we will explore everything you need to know about jam filling machines—from how they work and their features, to technical specifications, auxiliary equipment, and complete line solutions. Whether you are a small jam producer or a large-scale food manufacturer, this guide will help you understand how to choose the best equipment for your needs.
A jam filling machine is specialized packaging equipment used for filling viscous or semi-viscous products into jars, bottles, or containers. Unlike standard liquid filling machines that handle free-flowing liquids like water or oil, jam filling machines are designed for thicker substances such as:
Fruit jams: apple jam, orange jam, blueberry jam, strawberry jam
Sauces: tomato ketchup, chili sauce, barbecue sauce
Condiments: honey, peanut butter, marmalade
Other viscous products: cosmetics creams, detergents, oils, medicinal liquids
The filling machine must deliver high accuracy, prevent leakage, and maintain product integrity. For jams and sauces, hygiene and compliance with GMP (Good Manufacturing Practice) standards are critical.
The servo piston filler is the most reliable technology for jam and sauce filling. Here’s how it works step by step:
Product Feeding – The jam is pumped from a storage tank into the filling system. A heating or stirring system can be used if the jam has fruit chunks or requires temperature control.
Measurement Control – The servo-driven piston draws a pre-set volume of jam. Operators can control this volume through the PLC touch screen for precise measurement.
Dispensing – The piston pushes the jam through nozzles into the containers. Anti-drip nozzles prevent mess and wastage.
Adjustability – Each filling head can be calibrated individually for multi-head machines.
Output – Filled containers move onto conveyors for capping, labeling, and packing.
This technology ensures:
High precision (≤0.1%)
Stable performance
Adaptability to different container sizes
Consistent hygiene and efficiency
Our jam filling machines stand out in the industry due to their advanced engineering and user-friendly operation.
PLC + Touch Screen Control – Easy-to-use interface for monitoring and adjusting filling volumes.
Multi-Head Options – From 6 to 20 filling heads, supporting different production speeds.
Hygienic Stainless Steel Construction – Built with premium-grade stainless steel, compliant with GMP standards.
Flexible Application – Works with food jams, sauces, cosmetics, detergents, oils, and even flammable liquids.
High Filling Speed – Models can achieve up to 5000 bottles per hour depending on container size.
Customizable – Designed to fit customer-specific bottles, jars, and production lines.
Low Noise, Stable Operation – Engineered for continuous production with minimal downtime.
Here are the detailed technical parameters of our jam filling machines:
Model | Filling Heads | Speed (500ml) | Precision | Machine Size (mm) | Power | Power Supply | Air Pressure |
PT-Z-20S | 20 | ≤5000 BPH | ≤0.1% | 2800×1300×2350 | 3.5KW | AC 220/380V; 50/60HZ | 0.6–0.8Mpa |
PT-Z-16S | 16 | ≤4000 BPH | ≤0.1% | 2800×1300×2350 | 3.5KW | Same as above | Same as above |
PT-Z-12S | 12 | ≤3000 BPH | ≤0.1% | 2400×1300×2350 | 3KW | Same as above | Same as above |
PT-Z-8S | 8 | ≤2500 BPH | ≤0.1% | 2000×1300×2350 | 3KW | Same as above | Same as above |
PT-Z-6S | 6 | ≤1600 BPH | ≤0.1% | 2000×1300×2350 | 3KW | Same as above | Same as above |
BPH = Bottles Per Hour (based on 500ml container)
Investing in a PESTOPACK jam filling machine ensures long-term benefits for manufacturers:
Precision Filling – Reduce wastage and maintain consistent product weight.
High Production Capacity – Up to 5000 bottles per hour.
Flexibility – Compatible with jars, bottles, and different container shapes.
Hygiene and Safety – Stainless steel construction, GMP compliance, and easy cleaning.
Custom Solutions – Tailored designs for different viscosities and production scales.
Automation Ready – Can be integrated into complete production lines with conveyors, capping, and labeling systems.
At PESTOPACK, we are more than equipment suppliers—we are solution providers. Our advantages include:
Independent R&D capabilities with models like 8-8-3 Plus and 18-18-6 Plus
Competitive pricing with high-performance machines
Global experience supplying food, beverage, and chemical industries worldwide
After-sales service and spare parts support
Customization options for unique production requirements
The jam filling machine is an essential investment for businesses in the food, cosmetics, chemical, and pharmaceutical industries. PESTOPACK’s advanced servo piston jam filling machines combine accuracy, speed, hygiene, and reliability, helping manufacturers scale their operations while maintaining product quality.
Whether you need a single jam filler or a complete jam filling production line, PESTOPACK provides customized solutions to meet your specific needs.
If you are ready to upgrade your production line, contact PESTOPACK today for professional consultation and tailored equipment solutions.
Company Profile
PESTOPACK is an innovative and dynamic company in the design, manufacturing, maintenance and optimisation of pure water filling machine, beverage juice filling machine, carbonated drinks csd filling machine, beer filling machine, oil filling machine, sauce filling machine, household products filling machine, capping machine, labeling machine. We are specialized in liquid filling machinery and packing machinery field over 12 years.
In order to meet the demand for systems that fit seamlessly into existing operations, we have developed a range of packaging equipment that is unmatched in reliability, efficiency and cost effectiveness. And, because we understand that every line has its own unique requirements, each of our machines is customized to the individual needs of our customers.
We place our clients first and custom best solution for them until they are satisfied.
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