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Ketchup Filling Machine

Ketchup Filling Machine Basic Info.:
Filling Heads: 4/6/8/10/12/16/20
Speed: 1000-8000bph(500ml)
Filling volume: 50-5000ml
Filling Accuracy: ±2ml
Power: 3kw-5kw
Machine material: SUS304
  • Ketchup filling machine

  • PESTOPACK

  • One Year and Life-Long Technical Support

  • Engineers Available to Service Overseas

  • Tomato sauce, ketchup, detergent, lotion and other viscous products

  • Viscous Liquid

  • Full Automatic

  • Bottles and Cans 50ml-5000ml

  • PLC+Touch screen

  • SUS304/SUS316(optional)

  • Automatic Filling

  • Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized

Availability:
Quantity:

Product Description

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KETCHUP FILLING MACHINE APPLICATION


Ketchup is one of the world’s most popular condiments, found in homes, restaurants, and food service industries globally. Known for its sweet and tangy taste, ketchup comes in various consistencies—from pourable tomato sauce to dense tomato paste.

For food manufacturers, efficiently packaging ketchup requires specialized equipment that handles high viscosity, maintains hygiene, and ensures accuracy. This article provides a complete guide to ketchup filling machines, their applications, types, features, and full ketchup production lines.

Understanding Ketchup and Its Viscosity Levels

Not all ketchup products are created equal. Depending on thickness, manufacturers need different filling solutions.

  • Tomato Sauce (2000–5000 cps):

    Medium viscosity, easily pourable, commonly used for cooking, drizzling, or dipping.

  • Tomato Paste (5000–10000 cps):

    Dense and thick, ideal for dips, spreads, or cooking bases.

Matching viscosity with the correct liquid filling machines ensures smooth production, reduced waste, and consistent product quality.


ketchup filling machine


DIFFERENT KETCHUP FILLING MACHINES

1. Filling machine for tomato sauce

These tomato sauces have a thicker consistency than pourable sauces but are still relatively easy to pour. They are typically filled using piston filling machines. Piston fillers utilize a piston and cylinder mechanism to draw the sauce into the cylinder and then dispense it into the bottles.Ketchup filling machine has reached the international advanced level ,partial has exceeded the similar product. It is also suitable for the filling of daily chemicals,oil liquid,sauce,getergent liquid,cosmetics,medicinel liquid and flammable and explosive liquid . The ketchup filling machine adopts PLC and touch screen control panel for control material .Ketchup filling machine is characterized by accurate measuring ,advanced structure ,stable operating ,low noise ,large adjusting range ,fast filling speed. Operators adjust and meter figure in the touch screen control panel , also can adjust metering of each filling head. The external surface of this tomato sauce filling machine is made of excellent stainless steel . Good appearance, applied to GMP standard.


Ketchup filling machine-medium sauce

Piston Filling Machine

Filling heads: 4-20 nozzles

Production capacity: 1000-5000BPH(500ml)

Filling volume: 50ml-5000ml

Filling accuracy: ≤0.5%

Bottom up filling to reduce foam

Servo motor drive

Easy disassembly and cleaning

For meduim-viscosity tomato sauce


2. Filling machine for tomato paste

These tomato paste have a high viscosity and a dense texture, making them suitable for dipping or spreading. Filling machines suitable for thick tomato paste normally use rotary pump to precisely measure and dispense the sauce. 


Ketchup filling machine-heavy sauce


Rotor pump filling machine


Filling heads: 4-12 nozzles

Production capacity: 1000-4000BPH(500ml)

Filling volume: 50ml-5000ml

Filling accuracy: ≤1%

Stainless steel material construction

Bottom up filling to reduce foam

Easy disassembly and cleaning

For heavy-viscosity tomato paste




FEATURES OF KETCHUP FILLING MACHINE

1. Viscosity Adaptability

Unlike gravity fillers, piston and pump systems handle ketchup’s high viscosity with ease.

2. Precision & Accuracy

Equipped with PLC and servo control systems, machines deliver consistent volumes.

3. High-Speed Production

Capacities range from 1000–5000+ bottles per hour, suitable for industrial ketchup lines.

4. Hygienic Design

Stainless steel, CIP (clean-in-place) compatibility, and quick dismantling meet food safety standards.

5. Versatility

Also suitable for sauces, oils, cosmetics, detergents, and even chemicals.


DETAILS OF KETCHUP FILLING MACHINE


Ketchup filling machine-detailed pictures-1


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INTEGRATE A COMPLETE KETCHUP FILLING LINE

We are a leading manufacturer and supplier of high quality ketchup and tomato sauce packing machines. We are an ISO 9001:2008 certified company dedicated to delivering products known for quality performance and low maintenance. Our product range is manufactured from high-quality stainless steel and is tested for various parameters before being put into service. Ketchup filling machines are known for their compact design, durability and sturdy construction. The ketchup filling line on offer are known for their efficient and robust construction, manufactured with the highest quality components and ultra-modern technology. In addition, this ketchup production line is highly regarded in the food processing industry due to its automation. Besides ketchup filling solution, we also should consider capping machines and labeling machines.


Ketchup filling machine-layout

Ketchup capping machine selection



Ketchup labeling Machine selection



WHY CHOOSE OUR KETCHUP FILLING MACHINE

Customization

Pestopack offers customizable ketchup filling equipment that can be tailored to meet specific production requirements. Customers appreciate the flexibility to adjust the machine's settings, such as filling volumes, speeds, and container sizes, to suit their unique needs.

Quality and Reliability

Pestopack is known for manufacturing high-quality and reliable ketchup filling machines. Customers trust that our machines will consistently deliver accurate and precise filling, ensuring product consistency and minimizing wastage.

Expertise and Experience

Pestopack has extensive expertise and experience in the field of ketchup filling systems. Customers value your knowledge and insights, relying on our team's guidance and support to select the most suitable machine for your production line.

After-Sales Support

We provide excellent after-sales support, including technical assistance, training, and prompt customer service. Customers appreciate having a reliable partner who can address their concerns, provide timely maintenance, and ensure minimal downtime.

Compliance with Standards

Our ketchup filling machines meet strict industry standards and regulations related to food safety, hygiene, and quality control. 


Ketchup filling machine-After service


Company Profile


KETCHUP FILLING MACHINE MANUFACTURER


PESTOPACK is an innovative and dynamic company in the design, manufacturing, maintenance and optimisation of pure water filling machine, beverage filling machine, oil filling machine, sauce filling machine, ketchup filling machine, household products filling machine, capping machine, labeling machine. We are specialized in liquid filling machinery and packing machinery field over 12 years.

In order to meet the demand for tomato sauce filling systems that fit seamlessly into existing operations, we have developed a range of packaging equipment that is unmatched in reliability, efficiency and cost effectiveness. And, because we understand that every ketchup filling line has its own unique requirements, each of our machines is customized to the individual needs of our customers.

We place our clients first and custom best ketchup filling equipment for them until they are satisfied.



After Sales Service


KETCHUP FILLING MACHINE SERVICE


Installation

We can dispatch our expert technicans to install ketchup filling machine. Service charge includes installation fee, travel expenses and meals.


Training

For getting the best performance of tomato sauce filling machine, we offer on-site or at your factory training to dealers, machine operators, engineers and technicians.


Warranty

Provide efficient service, one year quality guarantee period, parts supply and quick feedback troubleshooting when ketchup filling machine maintenance.


Consulting

We provide free consulting. Professional sales will give you the most suitable solution. CAD drawing design of tomato sauce filling machine will be provided.


Technical Support

Offer 24/7 long life technical support. Just mail or give us a call, we will give quick feedback ASAP. Let you be free of worries.


Spare Parts

We will provide a set of spare parts in ketchup filling machine for free when shipping. Full-series quality parts can be ordered at any time with very reasonable price.


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