Ketchup filling machine
PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Tomato sauce, ketchup, detergent, lotion and other viscous products
Viscous Liquid
Full Automatic
Bottles and Cans 50ml-5000ml
PLC+Touch screen
SUS304/SUS316(optional)
Automatic Filling
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized
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Product Description
Ketchup is one of the world’s most popular condiments, found in homes, restaurants, and food service industries globally. Known for its sweet and tangy taste, ketchup comes in various consistencies—from pourable tomato sauce to dense tomato paste.
For food manufacturers, efficiently packaging ketchup requires specialized equipment that handles high viscosity, maintains hygiene, and ensures accuracy. This article provides a complete guide to ketchup filling machines, their applications, types, features, and full ketchup production lines.
Not all ketchup products are created equal. Depending on thickness, manufacturers need different filling solutions.
Tomato Sauce (2000–5000 cps):
Medium viscosity, easily pourable, commonly used for cooking, drizzling, or dipping.
Tomato Paste (5000–10000 cps):
Dense and thick, ideal for dips, spreads, or cooking bases.
Matching viscosity with the correct liquid filling machines ensures smooth production, reduced waste, and consistent product quality.
These tomato sauces have a thicker consistency than pourable sauces but are still relatively easy to pour. They are typically filled using piston filling machines. Piston fillers utilize a piston and cylinder mechanism to draw the sauce into the cylinder and then dispense it into the bottles.Ketchup filling machine has reached the international advanced level ,partial has exceeded the similar product. It is also suitable for the filling of daily chemicals,oil liquid,sauce,getergent liquid,cosmetics,medicinel liquid and flammable and explosive liquid . The ketchup filling machine adopts PLC and touch screen control panel for control material .Ketchup filling machine is characterized by accurate measuring ,advanced structure ,stable operating ,low noise ,large adjusting range ,fast filling speed. Operators adjust and meter figure in the touch screen control panel , also can adjust metering of each filling head. The external surface of this tomato sauce filling machine is made of excellent stainless steel . Good appearance, applied to GMP standard.
Filling heads: 4-20 nozzles
Production capacity: 1000-5000BPH(500ml)
Filling volume: 50ml-5000ml
Filling accuracy: ≤0.5%
Bottom up filling to reduce foam
Servo motor drive
Easy disassembly and cleaning
For meduim-viscosity tomato sauce
These tomato paste have a high viscosity and a dense texture, making them suitable for dipping or spreading. Filling machines suitable for thick tomato paste normally use rotary pump to precisely measure and dispense the sauce.
Filling heads: 4-12 nozzles
Production capacity: 1000-4000BPH(500ml)
Filling volume: 50ml-5000ml
Filling accuracy: ≤1%
Stainless steel material construction
Bottom up filling to reduce foam
Easy disassembly and cleaning
For heavy-viscosity tomato paste
Unlike gravity fillers, piston and pump systems handle ketchup’s high viscosity with ease.
Equipped with PLC and servo control systems, machines deliver consistent volumes.
Capacities range from 1000–5000+ bottles per hour, suitable for industrial ketchup lines.
Stainless steel, CIP (clean-in-place) compatibility, and quick dismantling meet food safety standards.
Also suitable for sauces, oils, cosmetics, detergents, and even chemicals.
We are a leading manufacturer and supplier of high quality ketchup and tomato sauce packing machines. We are an ISO 9001:2008 certified company dedicated to delivering products known for quality performance and low maintenance. Our product range is manufactured from high-quality stainless steel and is tested for various parameters before being put into service. Ketchup filling machines are known for their compact design, durability and sturdy construction. The ketchup filling line on offer are known for their efficient and robust construction, manufactured with the highest quality components and ultra-modern technology. In addition, this ketchup production line is highly regarded in the food processing industry due to its automation. Besides ketchup filling solution, we also should consider capping machines and labeling machines.
Pestopack offers customizable ketchup filling equipment that can be tailored to meet specific production requirements. Customers appreciate the flexibility to adjust the machine's settings, such as filling volumes, speeds, and container sizes, to suit their unique needs.
Pestopack is known for manufacturing high-quality and reliable ketchup filling machines. Customers trust that our machines will consistently deliver accurate and precise filling, ensuring product consistency and minimizing wastage.
Pestopack has extensive expertise and experience in the field of ketchup filling systems. Customers value your knowledge and insights, relying on our team's guidance and support to select the most suitable machine for your production line.
We provide excellent after-sales support, including technical assistance, training, and prompt customer service. Customers appreciate having a reliable partner who can address their concerns, provide timely maintenance, and ensure minimal downtime.
Our ketchup filling machines meet strict industry standards and regulations related to food safety, hygiene, and quality control.
Company Profile
PESTOPACK is an innovative and dynamic company in the design, manufacturing, maintenance and optimisation of pure water filling machine, beverage filling machine, oil filling machine, sauce filling machine, ketchup filling machine, household products filling machine, capping machine, labeling machine. We are specialized in liquid filling machinery and packing machinery field over 12 years.
In order to meet the demand for tomato sauce filling systems that fit seamlessly into existing operations, we have developed a range of packaging equipment that is unmatched in reliability, efficiency and cost effectiveness. And, because we understand that every ketchup filling line has its own unique requirements, each of our machines is customized to the individual needs of our customers.
We place our clients first and custom best ketchup filling equipment for them until they are satisfied.
After Sales Service