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Ketchup Filling Machine

Ketchup Filling Machine Basic Info.:
Filling Heads: 4/6/8/10/12/16/20
Speed: 1000-8000bph(500ml)
Filling volume: 50-5000ml
Filling Accuracy: ±2ml
Power: 3kw-5kw
Machine material: SUS304
  • Ketchup filling machine

  • PESTOPACK

  • One Year and Life-Long Technical Support

  • Engineers Available to Service Overseas

  • Tomato sauce, ketchup, detergent, lotion and other viscous products

  • Viscous Liquid

  • Full Automatic

  • Bottles and Cans 50ml-5000ml

  • PLC+Touch screen

  • SUS304/SUS316(optional)

  • Automatic Filling

  • Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized

Availability:
Quantity:

Product Description

PESTOPACK-Banner1

KETCHUP FILLING MACHINE APPLICATION


Ketchup, also known as catchup, ketsup, red sauce and tomato sauce, is a sauce used as a condiment. Ketchup is a sweet and tangy sauce now made from tomatoes, sugar and vinegar along with seasonings and spices. According to different viscosity levels, ketchup can be classified as follows:


Tomato sauce

Viscosity range between 2000-5000 cps. This tomato sauce has a moderate viscosity and can be used as a versatile condiment for cooking, drizzling over food, or as a dipping sauce.


Tomato paste

Viscosity range between 5000-10000 cps. This type of tomato paste is very thick and is suitable for cooking and creating dishes with a rich texture.


Matching the viscosity of the sauce with the appropriate liquid filling machines is essential for efficient and accurate production. It ensures that the sauce is dispensed smoothly into the bottles, minimizing wastage and maintaining product quality.


ketchup filling machine


DIFFERENT KETCHUP FILLING MACHINES


1. Filling machine for tomato sauce


These tomato sauces have a thicker consistency than pourable sauces but are still relatively easy to pour. They are typically filled using piston filling machines. Piston fillers utilize a piston and cylinder mechanism to draw the sauce into the cylinder and then dispense it into the bottles.Ketchup filling machine has reached the international advanced level ,partial has exceeded the similar product. It is also suitable for the filling of daily chemicals,oil liquid,sauce,getergent liquid,cosmetics,medicinel liquid and flammable and explosive liquid . The ketchup filling machine adopts PLC and touch screen control panel for control material .Ketchup filling machine is characterized by accurate measuring ,advanced structure ,stable operating ,low noise ,large adjusting range ,fast filling speed. Operators adjust and meter figure in the touch screen control panel , also can adjust metering of each filling head. The external surface of this tomato sauce filling machine is made of excellent stainless steel . Good appearance, applied to GMP standard.


Ketchup filling machine-medium sauce

Piston Filling Machine

Filling heads: 4-20 nozzles

Production capacity: 1000-5000BPH(500ml)

Filling volume: 50ml-5000ml

Filling accuracy: ≤0.5%

Bottom up filling to reduce foam

Servo motor drive

Easy disassembly and cleaning

For meduim-viscosity tomato sauce




2. Filling machine for tomato paste


These tomato paste have a high viscosity and a dense texture, making them suitable for dipping or spreading. Filling machines suitable for thick tomato paste normally use rotary pump to precisely measure and dispense the sauce. 


Ketchup filling machine-heavy sauce


Rotor pump filling machine


Filling heads: 4-12 nozzles

Production capacity: 1000-4000BPH(500ml)

Filling volume: 50ml-5000ml

Filling accuracy: ≤1%

Stainless steel material construction

Bottom up filling to reduce foam

Easy disassembly and cleaning

For heavy-viscosity tomato paste




FEATURES OF KETCHUP FILLING MACHINE


Viscosity Adaptability

Ketchup typically has a high viscosity, making it challenging to control the flow using traditional gravity filling machines. This design enables them to handle higher viscosity liquids effectively and ensure precise filling quantities.


Accurate Measurement

Ketchup filling machine is equipped with precise measurement devices that allow for controlled filling based on predetermined volume or weight. This ensures consistency and accuracy in the product filling process.


High-Speed Production

Tomato sauce filling machine is suitable for large-scale or high-speed production lines, offering efficient and continuous filling operations. Their high-speed filling capability meets the demands of high-volume tomato sauce production.


Sanitary Requirement

Ketchup filling equipment is designed with excellent sanitary features and easy cleaning capabilities, meeting the hygiene requirements of food production. Their easy-to-dismantle and clean design helps prevent cross-contamination and maintain product quality and safety.


Versatility

Ketchup filling system is also adaptable to different types and viscosities of liquids, making them suitable for filling not only tomato sauce but also various other food and non-food products.


DETAILS OF KETCHUP FILLING MACHINE


Ketchup filling machine-detailed pictures-1


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INTEGRATE A COMPLETE KETCHUP FILLING LINE


We are a leading manufacturer and supplier of high quality ketchup and tomato sauce packing machines. We are an ISO 9001:2008 certified company dedicated to delivering products known for quality performance and low maintenance. Our product range is manufactured from high-quality stainless steel and is tested for various parameters before being put into service. Ketchup filling machines are known for their compact design, durability and sturdy construction. The ketchup filling line on offer are known for their efficient and robust construction, manufactured with the highest quality components and ultra-modern technology. In addition, this ketchup production line is highly regarded in the food processing industry due to its automation. Besides ketchup filling solution, we also should consider capping machines and labeling machines.


Ketchup filling machine-layout

Ketchup capping machine selection



Ketchup labeling Machine selection



WHY CHOOSE OUR KETCHUP FILLING MACHINE


Customization

Pestopack offers customizable ketchup filling equipment that can be tailored to meet specific production requirements. Customers appreciate the flexibility to adjust the machine's settings, such as filling volumes, speeds, and container sizes, to suit their unique needs.


Quality and Reliability

Pestopack is known for manufacturing high-quality and reliable ketchup filling machines. Customers trust that our machines will consistently deliver accurate and precise filling, ensuring product consistency and minimizing wastage.


Expertise and Experience

Pestopack has extensive expertise and experience in the field of ketchup filling systems. Customers value your knowledge and insights, relying on our team's guidance and support to select the most suitable machine for your production line.


After-Sales Support

We provide excellent after-sales support, including technical assistance, training, and prompt customer service. Customers appreciate having a reliable partner who can address their concerns, provide timely maintenance, and ensure minimal downtime.


Compliance with Standards

Our ketchup filling machines meet strict industry standards and regulations related to food safety, hygiene, and quality control. 


Ketchup filling machine-After service


Company Profile


KETCHUP FILLING MACHINE MANUFACTURER


PESTOPACK is an innovative and dynamic company in the design, manufacturing, maintenance and optimisation of pure water filling machine, beverage filling machine, oil filling machine, sauce filling machine, ketchup filling machine, household products filling machine, capping machine, labeling machine. We are specialized in liquid filling machinery and packing machinery field over 12 years.

In order to meet the demand for tomato sauce filling systems that fit seamlessly into existing operations, we have developed a range of packaging equipment that is unmatched in reliability, efficiency and cost effectiveness. And, because we understand that every ketchup filling line has its own unique requirements, each of our machines is customized to the individual needs of our customers.

We place our clients first and custom best ketchup filling equipment for them until they are satisfied.



After Sales Service


KETCHUP FILLING MACHINE SERVICE


Installation

We can dispatch our expert technicans to install ketchup filling machine. Service charge includes installation fee, travel expenses and meals.


Training

For getting the best performance of tomato sauce filling machine, we offer on-site or at your factory training to dealers, machine operators, engineers and technicians.


Warranty

Provide efficient service, one year quality guarantee period, parts supply and quick feedback troubleshooting when ketchup filling machine maintenance.


Consulting

We provide free consulting. Professional sales will give you the most suitable solution. CAD drawing design of tomato sauce filling machine will be provided.


Technical Support

Offer 24/7 long life technical support. Just mail or give us a call, we will give quick feedback ASAP. Let you be free of worries.


Spare Parts

We will provide a set of spare parts in ketchup filling machine for free when shipping. Full-series quality parts can be ordered at any time with very reasonable price.


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