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Shampoo Filling Machine
PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Shampoo, hair conditioner, lotion, detergent products in household industry
Viscous Liquid
Full Automatic
Bottles 50ml-5000ml
PLC+Touch screen
SUS304/SUS316(optional)
Automatic Filling
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized
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Product Description
Shampoo is a detergent used for cleansing the hair, removing dandruff, oil, and dirt from the scalp. It works by foaming and utilizing cleansing agents to wash away impurities, leaving the hair clean, lightweight, and comfortable.
The specific ingredients of shampoo may vary depending on the brand, formula, and product type. However, here are some common ingredients found in shampoo:
1. Cleansing agents: Shampoo contains cleansing agents that help remove oil and dirt from the hair and scalp. Common cleansing agents include Sodium Lauryl Sulfate (SLS) and Sodium Laureth Sulfate (SLES).
2. Conditioners: Conditioners are added to shampoo to make the hair easier to comb and manage, while enhancing shine and softness. Common conditioners include silicones and fatty alcohols.
3. Hair care ingredients: Shampoo often includes hair care ingredients such as proteins, vitamins, and plant extracts to nourish and protect the hair, improving its overall condition.
4. PH adjusters: pH adjusters in shampoo help maintain the appropriate acid-alkaline balance to protect the health of the hair and scalp.
5. Viscosity: The viscosity of shampoo can vary based on product design and purpose. Generally, the viscosity of shampoo ranges from 200 to 2000 cps. Lower viscosity makes the shampoo easier to apply and rinse off, while higher viscosity may provide better adhesion and foaming properties.
Matching the ingtedients and viscosity of the shampoo with the appropriate detergent filling machine is essential for efficient and accurate production. It ensures that the shampoo is dispensed smoothly into the bottles, minimizing wastage and maintaining product quality by using our shampoo filling machine.
Automatic shampoo filling machine is used to fill all kinds of liquids with different viscosity. The filling accuracy is very high with the pneumatic piston and volume measurement used in shampoo filing machine. Shampoo filling machine for sale is widely used in industries like food, automotive, pharmaceuticals, personal care, cosmetics industries. Different specifications and shapes of bottles can be used for filling with this machine as the bottles go straight into the machine. So our shampoo bottle filling machine combines precision, ease of operation, flexibility, cleanliness, and safety features to efficiently fill your shampoo bottles with accuracy and maintain product quality.
The use of piston cylinder with servo motor control ensures accurate and precise filling of your shampoo. This technology allows for precise control over the filling volume, resulting in consistent and accurate fills for each bottle.
The shampoo filling machine and gel filling machine is equipped with high-quality filling nozzles that further contributes to the accuracy and precision of the filling process. The design and construction of the nozzle help minimize product wastage and ensure clean and efficient filling.
The shampoo filling machine is user-friendly with an intuitive touch screen interface. This allows operators to easily navigate through the machine's settings, making it convenient to adjust parameters, monitor the filling process, and address any issues that may arise.
The shampoo filling equipment is designed for easy changeover, allowing you to quickly adjust the settings and components to accommodate different bottle sizes or product variations. This flexibility enables efficient production and reduces downtime during product changeovers.
The shampoo filling machine incorporates features that simplify the cleaning process. This includes easy access to components, quick disassembly of parts for cleaning, and smooth surfaces that are easy to wipe down. Effective cleaning helps maintain hygiene and prevents cross-contamination between different batches or products.
The shampoo filling system is equipped with an automatic control system that ensures smooth and consistent operation. This system monitors various parameters, such as filling volume, speed, and safety features, to ensure reliable and efficient performance.
The shampoo bottle filling machine prioritizes safety with built-in safety features. These may include emergency stop buttons, safety guarding to protect operators from potential hazards. Compliance with safety standards ensures a safe working environment and minimizes the risk of accidents.Shampoo filling machine is not only for filling viscous liquid, also can fill low-to-high-viscosity liquids. Using a system of reliable equipment that we offer, you can maximize your liquid packaging facility's longevity.
The shampoo filling equipment is easy for operation, cleaning and maintenaince. Machine structure uses high quality SUS304 material. Connecting parts uses clamps which is very easy to assembly. Liquid contacting parts without any angle for easy cleaning.
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Type
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Head
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Suitable bottles
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Speed
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Precise
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Machine Size
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Power
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Power Supply
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Air
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PT-Z-20S
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20
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Customized |
500ml≤5000BPH
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≤0.1%
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2800*1300*2350
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3.5KW
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AC 220/380V;50/60HZ (Customize) |
0.6-0.8Mpa
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PT-Z-16S
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16
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500ml≤4000BPH
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2800*1300*2350
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3.5KW
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PT-Z-12S
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12
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500ml≤3000BPH
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2400*1300*2350
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3KW
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PT-Z-8S
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8
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500ml≤2500BPH
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2000*1300*2350
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3KW
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PT-Z-6S
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6
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500ml≤1600BPH
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2000*1300*2350
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3KW
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Our shampoo bottle filling machines are customizable depending on actual demand. If you need consultant with shampoo filler machine and other shampoo packaging machinery, our sales team can assist you with machine selection, layout design, and installation.
We provide comprehensive support to our customers in building a complete shampoo filling line. The whole process includes consultation and requirements Analysis, customized solution design, equipment sourcing and manufacturing, system integration and testing, installation and commissioning,training and documentation,ongoing support and service. Throughout the process, we maintain open communication channels, ensuring that your inputs and feedback are considered at every stage. Our goal is to build a long-lasting partnership and provide the expertise and support you need to successfully establish and operate your complete shampoo filling solution. Besides shampoo filling machines selection, we also should consider other shampoo packaging machine like capping machines and labeling machines.
Company&Service
Pestopack is a reputable shampoo filling machine manufacturer. With our expertise in the field, we have established ourselves as a reliable and trusted supplier in the industry. We are committed to delivering high quality and precision in our shampoo filling machines. We prioritize the accuracy and consistency of fills, ensuring that each bottle is filled with the desired volume of shampoo. Our liquid detergent filling machine is designed with advanced technology and undergo rigorous testing to meet stringent quality standards. As a shampoo filling machine supplier, we keep up with industry advancements and continuously innovates our shampoo filling machine and hand sanitizer filling machine. We incorporate the latest technological features and improvements to enhance efficiency, automation, ease of use, and maintenance. By staying at the forefront of innovation, Pestopack ensures that our customers benefit from state-of-the-art equipment.
Pestopack values customer satisfaction and provides comprehensive support services. We assist customers throughout the entire process, from consultation and installation to training, maintenance, and troubleshooting. Our responsive technical support and prompt supply of spare parts ensure smooth operations and minimal downtime.
FAQ
Choosing the right shampoo bottle filling machine involves considering several factors. Here are some steps to guide you in selecting the appropriate machine:
1. Determine your production requirements: Assess the volume of shampoo you plan to produce. Consider factors such as batch size, production capacity, and expected growth. This will help you determine the shampoo filling machine's speed and capacity requirements.
2. Identify the filling method: Different filling methods are available, including gravity filling, piston filling, and vacuum filling. Evaluate the viscosity and foaming characteristics of your shampoo to determine the most suitable filling method. For example, if your shampoo has high viscosity, a piston filling machine is more suitable.
3. Consider container types and sizes: Determine the types and sizes of containers you will be using for your shampoo. Ensure the shampoo bottle filling machine can accommodate the specific containers, whether they are bottles, jars, or tubes. Consider factors such as bottle neck sizes, shapes, and closure types.
4. Evaluate machine features: Look for features that align with your specific needs. Some key considerations include adjustable filling volumes, accuracy, ease of operation, ease of cleaning and maintenance, and compatibility with different shampoo formulations.
5. Quality and reliability: Choose a reputable manufacturer known for producing reliable and high-quality filling machines. Ensure the shampoo filling equipment is made from durable materials to withstand the demands of shampoo production. Pestopack is a quality and reliability shampoo filling machine manufacturer which is to be trused.
6. Cost and budget: Consider your budget and the overall cost of the shampoo filling system, including any necessary accessories, spare parts, and ongoing maintenance.
The working principle of our automatic shampoo filling machine generally involves the following steps:
1. Container Placement: Empty containers, such as bottles or jars, are placed in the designated positions on the shampoo filling machine through manual or automated system.
2. Container Conveyance: The containers are transported along a conveyor belt, moving them through the different stations of the shampoo filling machine.
3. Filling Station: The containers arrive at the filling station where the shampoo is dispensed into them. The specific filling method employed depends on the machine type and may involve gravity filling, piston filling, or vacuum filling.
> Gravity Filling: Shampoo flows from a hopper to the filling nozzles due to gravity. The containers are positioned below the nozzles, and the shampoo fills the containers until the desired volume is reached.
> Piston Filling: A piston, driven by pneumatic means, draws shampoo from a supply tank into a cylinder. When the piston retracts, shampoo fills the cylinder, and when it extends, the shampoo is dispensed into the containers.
> Vacuum Filling: The containers are placed under the filling nozzles, and a vacuum is created inside them. The shampoo is then drawn into the containers under the influence of the vacuum.
Maintaining and cleaning a shampoo filling machine is essential to ensure its proper functioning, longevity, and hygiene. Here are Pestopack's guidelines for maintaining and cleaning a shampoo filling machine:
Conduct routine inspections of the machine to identify any signs of wear, damage, or loose parts. Check for leaks, worn seals, damaged valves, or any other issues that may affect the machine's performance. Promptly address any identified problems.
Some parts of the shampoo filling machine require lubrication to ensure smooth operation and minimize friction. Follow our recommendations for the appropriate lubricants and the recommended intervals for lubrication. Avoid over-lubrication, as it can lead to contamination.
Establish a regular cleaning schedule for the shampoo filler machine. This includes both routine cleaning between production runs and thorough cleaning at scheduled intervals.
Over time, certain parts of the shampoo filling machine may wear out and require replacement. These parts may include seals, gaskets, o-rings, filters, and other components.
Ensure that operators are properly trained in the operation, maintenance, and cleaning procedures for the shampoo filling machine. This will help prevent errors, reduce downtime, and promote safe and efficient operation.
Maintain records of maintenance activities, cleaning schedules, and any repairs or replacements performed on the machine. This documentation can be useful for tracking maintenance history, identifying recurring issues, and ensuring compliance with regulatory requirements.
Adjusting a shampoo filling machine to accommodate different bottle sizes involves making changes to the machine's settings and components. Here's the guide on how to adjust our shampoo filling machine for different bottle sizes, it is a easy process for adjustment:
The shampoo filling machine has mechanisms to adjust the height of the filling nozzles and the bottle platform. Raise or lower the filling nozzles and bottle platform to match the height of the bottles being filled. This ensures that the nozzles are positioned correctly for accurate filling without causing spills or splashing.
We have clamps in shampoo filling equipment to accommodate different bottle diameters. Locate clamps and adjust them to fit the specific bottle diameter. Ensure a snug fit to hold the bottles securely in place during the filling process.
Different bottle sizes require varying filling volumes. Adjust the filling volume settings on the shampoo filling machine to match the desired volume for the specific bottle size. This can be done through our machine's touch screen easily.
You also need to adjust conveyor to accommodate different bottle sizes. This ensures smooth and stable movement of the bottles throughout the filling process.
After making the necessary adjustments, it's important to test the shampoo filling machine with the new bottle size. Run a test batch of bottles through the machine to ensure that the filling process is accurate, consistent, and without any issues. Monitor the filling levels and check for any leaks or spills. Make further adjustments if needed to achieve the desired results.
