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Shampoo Filling Machine
PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Shampoo, hair conditioner, lotion, detergent products in household industry
Viscous Liquid
Full Automatic
Bottles 50ml-5000ml
PLC+Touch screen
SUS304/SUS316(optional)
Automatic Filling
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized
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Product Description
Shampoo is a detergent used for cleansing the hair, removing dandruff, oil, and dirt from the scalp. It works by foaming and utilizing cleansing agents to wash away impurities, leaving the hair clean, lightweight, and comfortable.
The specific ingredients of shampoo may vary depending on the brand, formula, and product type. However, here are some common ingredients found in shampoo:
Cleansing agents: Shampoo contains cleansing agents that help remove oil and dirt from the hair and scalp. Common cleansing agents include Sodium Lauryl Sulfate (SLS) and Sodium Laureth Sulfate (SLES).
Conditioners: Conditioners are added to shampoo to make the hair easier to comb and manage, while enhancing shine and softness.
Hair care ingredients: Proteins, vitamins, and plant extracts are often added to nourish and protect the hair.
pH adjusters: Maintain the appropriate acid-alkaline balance to protect scalp health.
Viscosity: Generally ranges from 200–2000 cps.
Matching the ingredients and viscosity of the shampoo with the appropriate shampoo filling machine is essential for efficient and accurate production. It ensures smooth dispensing, minimizes wastage, and maintains consistent product quality.
Our automatic shampoo filling machine is designed to fill all kinds of liquids with different viscosities. The filling accuracy is very high thanks to pneumatic piston and volume measurement technology.
The shampoo bottle filling machine is widely used in:
Food industry
Automotive lubricants
Pharmaceuticals
Personal care & cosmetics industries
Different bottle specifications and shapes can be filled as bottles are directly conveyed into the system. This ensures precision, flexibility, hygiene, and safety during the filling process.
Ensures accurate filling volume control, resulting in consistent fills for each bottle.
Minimizes product wastage and ensures clean, efficient filling.
User-friendly interface for setting parameters, monitoring processes, and troubleshooting.
Supports different bottle sizes and product variations, reducing downtime.
Smooth surfaces, quick disassembly, and hygienic design to prevent contamination.
Monitors volume, speed, and safety to ensure reliable performance.
Includes emergency stops and safety guards, fully compliant with industry standards.
Our shampoo filling equipment is suitable for viscous liquids such as shampoo, lotion, conditioner, and also compatible with low-to-high viscosity products like detergent, body wash, and hand soap.
The shampoo filler machine is easy to operate, clean, and maintain.
Machine structure: High quality SUS304 stainless steel
Connection parts: Clamp-based design for quick assembly
Contact parts: No dead angles, ensuring full hygiene and easy cleaning
Type | Head | Suitable Bottles | Speed (500ml) | Precision | Size (mm) | Power | Power Supply | Air |
PT-Z-20S | 20 | Customized | ≤5000 BPH | ≤0.1% | 2800×1300×2350 | 3.5KW | AC 220/380V 50/60HZ | 0.6–0.8Mpa |
PT-Z-16S | 16 | Customized | ≤4000 BPH | ≤0.1% | 2800×1300×2350 | 3.5KW | AC 220/380V 50/60HZ | 0.6–0.8Mpa |
PT-Z-12S | 12 | Customized | ≤3000 BPH | ≤0.1% | 2400×1300×2350 | 3KW | AC 220/380V 50/60HZ | 0.6–0.8Mpa |
PT-Z-8S | 8 | Customized | ≤2500 BPH | ≤0.1% | 2000×1300×2350 | 3KW | AC 220/380V 50/60HZ | 0.6–0.8Mpa |
PT-Z-6S | 6 | Customized | ≤1600 BPH | ≤0.1% | 2000×1300×2350 | 3KW | AC 220/380V 50/60HZ | 0.6–0.8Mpa |
Our shampoo bottle filling machines are customizable depending on actual demand. If you need consultant with shampoo filler machine and other shampoo packaging machinery, our sales team can assist you with machine selection, layout design, and installation.
We provide turnkey solutions for shampoo production:
Consultation & requirement analysis
Customized solution design
Equipment sourcing & manufacturing
System integration & testing
Installation & commissioning
Operator training & documentation
After-sales support & service
Spindle Capping Machine
Tracking Capping Machine
Rotary Capping Machine
Single Sided Labeling Machine
Double Sided Labeling Machine
Round Bottle Labeling Machine
20+ years of experience in liquid packaging machinery
20,000㎡ self-owned factory with advanced CNC processing equipment
Global installations in 30+ countries
ISO & CE certifications for guaranteed quality
Strong after-sales support including training, spare parts, and remote service
By choosing PESTOPACK automatic shampoo filling machine, you get a partner that ensures efficiency, hygiene, accuracy, and long-term reliability.
Company&Service
Pestopack is a reputable shampoo filling machine manufacturer. With our expertise in the field, we have established ourselves as a reliable and trusted supplier in the industry. We are committed to delivering high quality and precision in our shampoo filling machines. We prioritize the accuracy and consistency of fills, ensuring that each bottle is filled with the desired volume of shampoo. Our liquid detergent filling machine is designed with advanced technology and undergo rigorous testing to meet stringent quality standards. As a shampoo filling machine supplier, we keep up with industry advancements and continuously innovates our shampoo filling machine and hand sanitizer filling machine. We incorporate the latest technological features and improvements to enhance efficiency, automation, ease of use, and maintenance. By staying at the forefront of innovation, Pestopack ensures that our customers benefit from state-of-the-art equipment.
Pestopack values customer satisfaction and provides comprehensive support services. We assist customers throughout the entire process, from consultation and installation to training, maintenance, and troubleshooting. Our responsive technical support and prompt supply of spare parts ensure smooth operations and minimal downtime.
FAQ
Choosing the right shampoo bottle filling machine involves considering several factors. Here are some steps to guide you in selecting the appropriate machine:
1. Determine your production requirements: Assess the volume of shampoo you plan to produce. Consider factors such as batch size, production capacity, and expected growth. This will help you determine the shampoo filling machine's speed and capacity requirements.
2. Identify the filling method: Different filling methods are available, including gravity filling, piston filling, and vacuum filling. Evaluate the viscosity and foaming characteristics of your shampoo to determine the most suitable filling method. For example, if your shampoo has high viscosity, a piston filling machine is more suitable.
3. Consider container types and sizes: Determine the types and sizes of containers you will be using for your shampoo. Ensure the shampoo bottle filling machine can accommodate the specific containers, whether they are bottles, jars, or tubes. Consider factors such as bottle neck sizes, shapes, and closure types.
4. Evaluate machine features: Look for features that align with your specific needs. Some key considerations include adjustable filling volumes, accuracy, ease of operation, ease of cleaning and maintenance, and compatibility with different shampoo formulations.
5. Quality and reliability: Choose a reputable manufacturer known for producing reliable and high-quality filling machines. Ensure the shampoo filling equipment is made from durable materials to withstand the demands of shampoo production. Pestopack is a quality and reliability shampoo filling machine manufacturer which is to be trused.
6. Cost and budget: Consider your budget and the overall cost of the shampoo filling system, including any necessary accessories, spare parts, and ongoing maintenance.
The working principle of our automatic shampoo filling machine generally involves the following steps:
1. Container Placement: Empty containers, such as bottles or jars, are placed in the designated positions on the shampoo filling machine through manual or automated system.
2. Container Conveyance: The containers are transported along a conveyor belt, moving them through the different stations of the shampoo filling machine.
3. Filling Station: The containers arrive at the filling station where the shampoo is dispensed into them. The specific filling method employed depends on the machine type and may involve gravity filling, piston filling, or vacuum filling.
> Gravity Filling: Shampoo flows from a hopper to the filling nozzles due to gravity. The containers are positioned below the nozzles, and the shampoo fills the containers until the desired volume is reached.
> Piston Filling: A piston, driven by pneumatic means, draws shampoo from a supply tank into a cylinder. When the piston retracts, shampoo fills the cylinder, and when it extends, the shampoo is dispensed into the containers.
> Vacuum Filling: The containers are placed under the filling nozzles, and a vacuum is created inside them. The shampoo is then drawn into the containers under the influence of the vacuum.
Maintaining and cleaning a shampoo filling machine is essential to ensure its proper functioning, longevity, and hygiene. Here are Pestopack's guidelines for maintaining and cleaning a shampoo filling machine:
Conduct routine inspections of the machine to identify any signs of wear, damage, or loose parts. Check for leaks, worn seals, damaged valves, or any other issues that may affect the machine's performance. Promptly address any identified problems.
Some parts of the shampoo filling machine require lubrication to ensure smooth operation and minimize friction. Follow our recommendations for the appropriate lubricants and the recommended intervals for lubrication. Avoid over-lubrication, as it can lead to contamination.
Establish a regular cleaning schedule for the shampoo filler machine. This includes both routine cleaning between production runs and thorough cleaning at scheduled intervals.
Over time, certain parts of the shampoo filling machine may wear out and require replacement. These parts may include seals, gaskets, o-rings, filters, and other components.
Ensure that operators are properly trained in the operation, maintenance, and cleaning procedures for the shampoo filling machine. This will help prevent errors, reduce downtime, and promote safe and efficient operation.
Maintain records of maintenance activities, cleaning schedules, and any repairs or replacements performed on the machine. This documentation can be useful for tracking maintenance history, identifying recurring issues, and ensuring compliance with regulatory requirements.
Adjusting a shampoo filling machine to accommodate different bottle sizes involves making changes to the machine's settings and components. Here's the guide on how to adjust our shampoo filling machine for different bottle sizes, it is a easy process for adjustment:
The shampoo filling machine has mechanisms to adjust the height of the filling nozzles and the bottle platform. Raise or lower the filling nozzles and bottle platform to match the height of the bottles being filled. This ensures that the nozzles are positioned correctly for accurate filling without causing spills or splashing.
We have clamps in shampoo filling equipment to accommodate different bottle diameters. Locate clamps and adjust them to fit the specific bottle diameter. Ensure a snug fit to hold the bottles securely in place during the filling process.
Different bottle sizes require varying filling volumes. Adjust the filling volume settings on the shampoo filling machine to match the desired volume for the specific bottle size. This can be done through our machine's touch screen easily.
You also need to adjust conveyor to accommodate different bottle sizes. This ensures smooth and stable movement of the bottles throughout the filling process.
After making the necessary adjustments, it's important to test the shampoo filling machine with the new bottle size. Run a test batch of bottles through the machine to ensure that the filling process is accurate, consistent, and without any issues. Monitor the filling levels and check for any leaks or spills. Make further adjustments if needed to achieve the desired results.
