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Gel Filling Machine

Our gel filling machine is a specialized piece of equipment designed to accurately and efficiently fill gel-based products into various types of containers, such as bottles, jars, and tubes. The gel filling machines are essential for industries like cosmetics, pharmaceuticals, and personal care, where precise dosing and consistent filling are critical.
  • Gel Filling Machine

  • PESTOPACK

  • One Year and Life-Long Technical Support

  • Engineers Available to Service Overseas

  • Hail Gel, Shower Gel, Facial Gel

  • Viscous Liquid

  • Full Automatic

  • Bottles 50ml-5000ml

  • PLC+Touch screen

  • SUS304/SUS316(optional)

  • Automatic Filling

  • Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized

  • undefined

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Product Description


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GEL FILLING MACHINE APPLICATION


Here are some examples of gel viscosity value ranges commonly used in various daily care products:

1. Shampoo and Conditioner Gels: The viscosity of shampoos typically ranges from 1000 to 5000 mPa·s, while conditioners have slightly higher viscosity, ranging from 2000 to 10000 mPa·s.

2. Shower Gel and Body Wash Gels: The viscosity of shower products usually falls within 1000 to 5000 mPa·s.

3. Hand Cream and Body Lotion Gels: These products may have higher viscosity values, typically ranging from 1000 to 10000 mPa·s.

4. Cosmetic Gels: The viscosity of these products usually ranges from 100 to 1000 mPa·s.


Matching the viscosity of the gel with the appropriate detergent filling machine is essential for efficient and accurate production. It ensures that the gel is dispensed smoothly into the bottles, minimizing wastage and maintaining product quality by using our gel filling machine.


gel filling machine application


HOW OUR GEL FILLING MACHINE FIT YOUR PRODUCT


Our gel filling machine for sale aligns seamlessly with your product requirements due to its exceptional features tailored to gel-based products. Its adaptability, accuracy, hygiene focus, and safety features make it an ideal fit for ensuring efficient, consistent, and high-quality filling of your unique gel formulation.


Viscosity Adaptability

Just like hand sanitizer filling machine, the gel filling machines from Pestopack are designed to handle a wide range of viscosities, ensuring consistent and precise filling regardless of the gel's thickness.

Accurate Filling

Our gel filling system employs servo motor and piston precision filling technology to ensure accurate dosing, maintaining uniform product volume and quality in every filled container.

Customized Configuration

We offer customizable configurations, allowing you to adjust the filling speed, volume, and container size to match your specific requirements.

Hygiene Emphasis

Pestopack prioritizes hygiene with easy-to-clean, accessible components. This design minimizes contamination risks and maintains the high quality of your gel-based product.

Production Efficiency

The gel filling machine's high throughput capabilities enable swift and consistent filling, enhancing your overall production efficiency.

Safety Assurance

The gel filling equipment includes safety features such as emergency stop buttons and protective covers, safeguarding your team during the filling process.

Reliability and Longevity

Pestopack constructs its filling machine for gel with high-quality materials, ensuring durability and consistent performance, contributing to the longevity of your production operations.



DETAILS OF GEL FILLING MACHINE


The gel filling machine wholesale utilizes a piston filling mechanism. This mechanism is suitable for handling a wide range of viscosities, ensuring consistent and precise filling. The gel filling system is constructed with stainless steel and other easy-to-clean materials. The design facilitates quick changeover between different gel formulations or container sizes, minimizing downtime and increasing production efficiency.



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TECHNICAL PARMETERS OF GEL FILLING MACHINE


Head
Suitable bottles
Speed
Precise
Machine Size
Power
Power Supply
Air
20


Customized
500ml≤5000BPH
≤0.1%
2800*1300*2350
3.5KW

AC 220/380V;50/60HZ

(Customize)

0.6-0.8Mpa
16
500ml≤4000BPH
2800*1300*2350
3.5KW
12
500ml≤3000BPH
2400*1300*2350
3KW
8
500ml≤2500BPH
2000*1300*2350
3KW
6
500ml≤1600BPH
2000*1300*2350
3KW


VIDEO OF GEL FILLING MACHINE

INTEGRATE A COMPLETE GEL FILLING LINE


Gel filling machine-layout


We customize the entire gel filling line to match your specific product requirements, production volume, and facility layout. Pestopack provides support throughout the entire process, from initial design and equipment selection to installation, testing, and ongoing maintenance. We ensure that all components in the gel filling line, including conveyors, filling machines, capping machines, labeling machines, and more, are integrated harmoniously. This optimization enhances overall efficiency and minimizes bottlenecks.


Gel Capping machine Selection



Gel Labeling Machine Selection



Company&Service

GEL FILLING MACHINE MANUFACTURER


Pestopack is a reputable gel filling machine manufacturer known for its expertise in designing and producing advanced machinery tailored for filling gel-based products. With a focus on precision, efficiency, and customization, Pestopack has established itself as a trusted partner for industries such as cosmetics, pharmaceuticals, personal care, and more, like lotion filling machine is also a circle equipment in cosmetic industry. We boast years of experience in the packaging and filling equipment industry. This experience has equipped them with in-depth knowledge of various gel formulations and the intricacies of filling them accurately. We specialize in providing complete gel filling line solutions, encompassing various stages of the production process, from filling and capping to labeling and quality control. Quality is a cornerstone of our manufacturing philosophy. We use high-quality materials, precision engineering, and rigorous quality control to ensure that their machines deliver consistent and reliable performance.



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SERVICE FOR GEL FILLING MACHINE


Pestopack offers turnkey solutions that cover everything from initial consultation and design to installation, training, and ongoing maintenance. This comprehensive approach simplifies the entire process for our clients.


Shampoo filling machine-After service


FAQ

What is a gel filling machine?

A gel filling machine is a specialized equipment designed to accurately and efficiently fill gel-based products into various containers, such as jars, bottles, and tubes. It ensures consistent and precise dosing of gel formulations for industries like cosmetics, pharmaceuticals, and personal care.


What types of gel-based products can a gel filling machine handle?

Gel filling machines can handle a wide range of gel-based products, including cosmetic gels, pharmaceutical gels, personal care products, hand sanitizers, lotions, creams, and more.


What are the benefits of using a gel filling machine?

Benefits include increased production efficiency, accurate and consistent fill volumes, reduced material wastage, improved product quality, hygienic filling processes, and the ability to handle a variety of container sizes and shapes.


How do gel filling machines work?

Gel filling machines utilize various mechanisms, such as piston pumps, to draw gel from a reservoir and deposit it into containers. The machine's settings allow operators to adjust filling volume, speed, and other parameters.


Are gel filling machines customizable?

Yes, we offer customization options to match specific requirements, such as viscosity, container size, and production speed.


What is the difference between manual, semi-automatic, and fully automatic gel filling machines?

Manual: Requires human intervention for each filling cycle.

Semi-automatic: Operators load containers and initiate the filling process, but the machine handles the actual filling.

Fully automatic: The machine handles the entire filling process, from container loading to product dispensing and capping.


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