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Gel Filling Machine
PESTOPACK
One Year and Life-Long Technical Support
Engineers Available to Service Overseas
Hail Gel, Shower Gel, Facial Gel
Viscous Liquid
Full Automatic
Bottles 50ml-5000ml
PLC+Touch screen
SUS304/SUS316(optional)
Automatic Filling
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can customized
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Product Description
Gel filling machines are specialized liquid packaging equipment designed to handle a wide range of viscosities in daily care and cosmetic products. From shampoos to lotions and cosmetic gels, matching the right filling machine to the viscosity of your product ensures efficiency, accuracy, and product consistency.
At Pestopack, our detergent filling machine is engineered with advanced piston and servo motor technology, ensuring smooth and precise filling for gel-based products.
Here are some examples of gel viscosity values commonly found in personal care and cosmetic products:
Shampoo and Conditioner Gels: 1000–5000 mPa·s for shampoos; 2000–10000 mPa·s for conditioners.
Shower Gel and Body Wash Gels: 1000–5000 mPa·s.
Hand Cream and Body Lotion Gels: 1000–10000 mPa·s.
Cosmetic Gels: 100–1000 mPa·s.
Matching the viscosity of the gel with the correct filling machine ensures smooth dispensing, prevents wastage, and maintains product quality. Our gel filling machine is specifically designed to adapt to these ranges.
Like our hand sanitizer filling machine, Pestopack’s gel filling machines handle low to high viscosities without compromising accuracy.
Equipped with servo motor and piston technology, our machines guarantee precise dosing, ensuring each container has uniform volume and quality.
We offer flexible options for speed, filling volume, and bottle/container sizes to meet your production needs.
Built with 304 stainless steel, the machine features easy-to-clean components that minimize contamination risks.
Capable of high throughput, the machine helps increase production output and reduce downtime.
Features like emergency stop buttons and protective covers safeguard operators during production.
Our robust construction ensures long-term performance and minimal maintenance.
The Pestopack gel filling system is designed with a piston filling mechanism, making it suitable for different viscosity ranges.
Constructed with stainless steel and food-grade materials.
Quick changeover design allows easy switching between products or bottle sizes.
Reduces downtime, increasing overall equipment effectiveness (OEE).
Heads | Suitable Bottles | Speed (500ml) | Precision | Machine Size | Power | Power Supply | Air Pressure |
20 | Customized | ≤5000 BPH | ≤0.1% | 2800×1300×2350 mm | 3.5 kW | AC 220/380V 50/60Hz | 0.6–0.8 MPa |
16 | Customized | ≤4000 BPH | ≤0.1% | 2800×1300×2350 mm | 3.5 kW | AC 220/380V 50/60Hz | 0.6–0.8 MPa |
12 | Customized | ≤3000 BPH | ≤0.1% | 2400×1300×2350 mm | 3 kW | AC 220/380V 50/60Hz | 0.6–0.8 MPa |
8 | Customized | ≤2500 BPH | ≤0.1% | 2000×1300×2350 mm | 3 kW | AC 220/380V 50/60Hz | 0.6–0.8 MPa |
6 | Customized | ≤1600 BPH | ≤0.1% | 2000×1300×2350 mm | 3 kW | AC 220/380V 50/60Hz | 0.6–0.8 MPa |
Pestopack provides turnkey gel filling solutions that include:
Bottle unscrambling & conveyors
Gel filling machines
Capping machines
Labeling systems
Carton packing/shrink wrapping
We design and install a fully integrated line according to your facility layout and production requirements, ensuring seamless efficiency and minimal bottlenecks.
Company&Service
Pestopack is a reputable gel filling machine manufacturer known for its expertise in designing and producing advanced machinery tailored for filling gel-based products. With a focus on precision, efficiency, and customization, Pestopack has established itself as a trusted partner for industries such as cosmetics, pharmaceuticals, personal care, and more, like lotion filling machine is also a circle equipment in cosmetic industry. We boast years of experience in the packaging and filling equipment industry. This experience has equipped them with in-depth knowledge of various gel formulations and the intricacies of filling them accurately. We specialize in providing complete gel filling line solutions, encompassing various stages of the production process, from filling and capping to labeling and quality control. Quality is a cornerstone of our manufacturing philosophy. We use high-quality materials, precision engineering, and rigorous quality control to ensure that their machines deliver consistent and reliable performance.
Pestopack offers turnkey solutions that cover everything from initial consultation and design to installation, training, and ongoing maintenance. This comprehensive approach simplifies the entire process for our clients.
FAQ
A gel filling machine is a specialized equipment designed to accurately and efficiently fill gel-based products into various containers, such as jars, bottles, and tubes. It ensures consistent and precise dosing of gel formulations for industries like cosmetics, pharmaceuticals, and personal care.
Gel filling machines can handle a wide range of gel-based products, including cosmetic gels, pharmaceutical gels, personal care products, hand sanitizers, lotions, creams, and more.
Benefits include increased production efficiency, accurate and consistent fill volumes, reduced material wastage, improved product quality, hygienic filling processes, and the ability to handle a variety of container sizes and shapes.
Gel filling machines utilize various mechanisms, such as piston pumps, to draw gel from a reservoir and deposit it into containers. The machine's settings allow operators to adjust filling volume, speed, and other parameters.
Yes, we offer customization options to match specific requirements, such as viscosity, container size, and production speed.
Manual: Requires human intervention for each filling cycle.
Semi-automatic: Operators load containers and initiate the filling process, but the machine handles the actual filling.
Fully automatic: The machine handles the entire filling process, from container loading to product dispensing and capping.
