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Pharmaceutical Tube Filling Machine
PESTOPACK
One Year and Life-Long Technical Support
Full Automatic
20-80bpm
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Product Description
The pharmaceutical tube filling machine stands as a state-of-the-art solution tailored for the specialized needs of pharmaceutical manufacturing. Designed to facilitate the efficient and precise filling of tubes, this machine is an essential tool for a wide range of pharmaceutical applications. Constructed using robust materials and incorporating advanced technological innovations, it offers outstanding durability and operational reliability.
This pharmaceutical tube filling capping machine is engineered to deliver high precision in filling processes, ensuring that each tube is filled with exact quantities of pharmaceutical products, from gels and creams to pastes and liquids. The precision-driven design helps minimize product waste and maximizes production efficiency, making it a cost-effective solution for pharmaceutical companies.
Advanced technology, such as servo-driven filling systems and high-quality pneumatic components, ensures seamless and consistent operation. The test tube filling machine's control system, powered by a user-friendly PLC interface with touchscreen capabilities, allows operators to easily set up and modify filling parameters, thus providing flexibility to accommodate different tube sizes and product viscosities.
This pharmaceutical tube filling machine features a PLC complemented by an intuitive touch screen interface. This modern control system simplifies the operation and allows for precise control over the entire filling process. Operators can easily adjust settings, monitor operational statuses, and troubleshoot directly from the touchscreen. This leads to increased efficiency and a reduction in operator training time, making the machine highly user-friendly and accessible.
The cam drive mechanism is a core feature of the machine that ensures accurate positioning of the tubes during the filling process. This mechanism provides smooth and stable transmission of motion, which is crucial for maintaining the integrity of the fill. The precise movement reduces the risk of mechanical failures and ensures consistent production quality, crucial for meeting stringent pharmaceutical standards.
With variable frequency control, the test tube filling machine offers adjustable production speeds and filling volumes, making it adaptable to a wide range of production demands. This flexibility allows manufacturers to easily switch between different product specifications without compromising efficiency or quality. Whether scaling production up or down, this feature ensures that the machine can meet specific requirements while optimizing resource use and minimizing waste.
The pharmaceutical tube filling capping machine is equipped with sophisticated sensors that provide automatic counting and fault indication capabilities. This includes alerts for low air pressure, bottle jams, and an automatic shutdown feature that activates in situations of consecutive no-fill or no-plug, enhancing the overall safety and reliability of the machine. These features help to prevent damage to the machine and ensure that production disruptions are minimized, maintaining high throughput and operational efficiency.
The test tube filling machine offers a compact design that integrates high-level automation, ensuring that even facilities with limited space can leverage the most advanced filling technology. This design not only conserves floor space but also enhances operational efficiency, making it perfect for small scale production lines that demand high throughput without occupying extensive physical space. This feature is especially beneficial for startups and small to medium enterprises aiming to maximize their production capabilities in confined environments.
The process begins with the tube bottles being loaded into a bowl sorter. The bowl sorter is a device that uses vibratory mechanisms to orient and feed the tubes into the production line. This component ensures that the tubes are correctly aligned and delivered consistently into the conveyor system, setting the pace for the entire packaging process.
Once the tubes are fed into the machine and properly aligned, they move to the filling station. Here, precise doses of product—be it liquid, gel, or cream—are dispensed into each tube. The filling nozzles are controlled by a servo system that allows for accurate and repeatable filling volumes, which are crucial for maintaining product consistency and meeting regulatory standards.
After filling, the tubes are conveyed to the next station where the caps are applied. In the cap press-on stage, pre-sorted caps are automatically placed onto the tubes. A gentle pressing mechanism securely attaches the caps, ensuring they are fitted snugly to prevent leakage or contamination.
Following the initial cap placement, the tubes proceed to the capping station. At this point, the caps are securely tightened to ensure they are fully sealed.
The final stage in the process is labeling, which is optional but often necessary for product identification, branding, and regulatory compliance. If included, the labeling station applies labels around the tube bottles. This can be done through a wrap-around labeling system that automatically dispenses and applies labels with high precision. The labels can include product information, usage instructions, ingredients, and branding elements.
Filling Range: 0.1 to 10 ml, customizable
Power: 2.5 kW
Production Capacity: 20-80 tubes per minute, customizable
Machine Weight: 450 kg
Filling Accuracy: ≤±1%
Machine Dimensions: 2000(L) x 1400(W) x 1450(H) mm
The pharmaceutical tube filling machine is a versatile piece of equipment that caters to a range of applications within the pharmaceutical and diagnostic sectors. This machinery is specifically engineered to handle various types of tubes, ensuring precision filling for a broad spectrum of pharmaceutical and clinical products. Below, we expand on the diverse applications of this machine:
In laboratory environments, the filling of test tubes is a fundamental process. The pharmaceutical tube filling machine is designed to fill test tubes efficiently and accurately with various substances, including chemical reagents, biological samples, or media for microbiological cultures. This test tube filling machine can accommodate different sizes of test tubes and can be adjusted to fill them with the required volumes, ensuring consistency and reliability in sample preparation which is crucial for subsequent testing and analysis.
For in vitro diagnostic purposes, IVD tubes require precise dosages of reagents or buffers. The pharmaceutical tube filling machine provides the accuracy needed for the preparation of these diagnostic components. The ivd tube filling machine ensures that each tube is filled with the exact quantity of diagnostic reagent, minimizing the possibility of errors in diagnostic tests, which is critical for the reliability of test results used in clinical diagnoses.
Reagent tubes, used across various scientific and medical fields, must be filled with high precision to maintain the integrity and effectiveness of the reagents. The pharmaceutical tube filling machine offers the precision required, with controlled environments to avoid any contamination. Reagent tube filling machine's ability to handle various reagent viscosities and compositions makes it an indispensable tool for facilities that prepare and use reagents frequently.
FOB tubes are used for collecting and testing samples in gastrointestinal diagnostics, specifically for the presence of occult blood. The pharmaceutical tube fFilling machine is capable of handling the delicate nature of these samples. The FOB tube filling machine ensures that the fecal immunochemical test reagents are added in accurate volumes to the FOB tubes under sterile conditions, which is vital for the accuracy of colorectal cancer screenings.
These applications demonstrate the machine's adaptability and precision across a range of uses, making it an essential asset in the pharmaceutical and diagnostic industries. Its design includes features like controlled environments to prevent contamination, adjustable filling settings for volume and speed, and compatibility with multiple tube types, addressing the critical needs of modern medical and scientific research laboratories.
The pharmaceutical tube filling machine is expertly designed to integrate seamlessly into complete production lines, enhancing both efficiency and workflow continuity in pharmaceutical and medical packaging operations. This integration capability is crucial for organizations looking to streamline their processes from start to finish, ensuring a smooth transition through each phase of production. Integrating this test tube filling machine into a full production line not only maximizes productivity but also enhances product integrity, ensuring that each tube is processed in a controlled, clean, and efficient manner. This integration is ideal for pharmaceutical companies and medical facilities aiming to optimize their production capabilities while adhering to the strictest standards of product quality and safety.
Investing in a pharmaceutical tube filling machine represents a strategic decision to enhance the efficiency and quality of your production operations. Our test tube filling machines are designed to offer reliability, precision, and compliance with strict regulatory standards, making them an invaluable asset for any pharmaceutical manufacturing setup.
Entry-Level Model: The base model of our pharmaceutical tube filling machine is competitively priced starting from approximately $5,000 to $20,000. This price range is tailored to provide affordability without compromising on the essential features required for effective tube filling. It includes standard filling capabilities suitable for a wide range of tube sizes and product viscosities, making it ideal for startups and smaller production facilities looking to scale their operations.
Customization and Upgrades: We understand that different production lines have unique needs. Therefore, we offer customization options that include modifications for various tube materials, filling substances, and capacities. Custom features may increase the cost but are designed to enhance productivity and meet specific industry requirements. The final price will depend on the specific enhancements and technologies added.
Comprehensive Solutions: For companies requiring more than just filling, we provide integrated solutions that can include tube sorting, capping, and labeling systems. Combining these systems can optimize your production line further, though it will impact the overall investment.
For detailed pricing information of pharmaceutical tube filler machine, including customizations and full production line setups, please reach out to our sales team. We are dedicated to providing transparent and comprehensive pricing details to help you make an informed purchasing decision.
Our pharmaceutical tube filling machine can be customized to suit the specific requirements of your production line. Understanding that each manufacturing scenario is unique, we offer a variety of modifications, including adaptable filling capacities, interchangeable parts for different tube sizes and materials, and integration capabilities with existing systems. This flexibility ensures that our machinery can evolve with your business, accommodating new products or changing market demands without requiring complete replacement. By working closely with our clients, we develop tailored solutions that not only meet but exceed their expectations.
Our pharmaceutical tube filling systems are built to meet the most stringent regulatory standards, ensuring that your production is compliant with both national and international safety and quality guidelines. These machines are constructed from high-grade materials that are easy to clean and maintain, minimizing the risk of contamination and ensuring the integrity of your pharmaceutical products throughout the filling process.
We incorporate the latest advancements in tube filling technology to keep our clients at the forefront of the industry. Our test tube filling machines feature state-of-the-art controls, precision dosing mechanisms, and high-efficiency operation modules. Innovations such as servo-driven accuracy, programmable logic controllers (PLCs), and touchscreen interfaces enhance the machine's functionality and ease of use, providing you with control precision that minimizes waste and maximizes productivity.
When you choose our pharmaceutical tube filling machine, you are investing in a reliable piece of equipment backed by a comprehensive support system. We offer dedicated after-sales service and technical support to ensure your machinery operates smoothly at all times. Our team of experienced technicians is available to provide ongoing maintenance, troubleshooting, and training services to help you optimize your production capabilities. Our commitment to reliability and support aims to minimize downtime and maintain continuous operation, ensuring that your investment continues to yield positive returns.
Choose our pharmaceutical tube filling machine for your pharmaceutical production needs to benefit from a blend of customization, compliance, cutting-edge technology, and reliable support. With our liquid bottle filling machines, you can ensure precision, efficiency, and compliance with the highest industry standards, thereby enhancing your production capability and ensuring the success of your operations in the competitive pharmaceutical industry.
