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Powder & Liquid Vial Filling Machine
PESTOPACK
One Year and Life-Long Technical Support
Full Automatic
| Quantity: | |
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Powder Vial Filling Machine
The powder vial filling machine represents the pinnacle of modern engineering in automated dispensing technology, specifically crafted to meet the demanding requirements of high-precision filling applications. This small powder vial filling machine is expertly designed to handle a wide range of powdered products, accommodating vials made from diverse materials such as glass, plastic, and even tube containers.
Its versatility makes it an indispensable tool in the pharmaceutical, nutraceutical, and cosmetic industries, where accuracy, hygiene, and speed are paramount. Whether filling antibiotic powders, protein supplements, or cosmetic actives, this vial filling equipment ensures precise results with maximum efficiency.
In industries where product safety and dosage accuracy are critical, manual filling methods often fail to meet modern production standards. The automatic powder vial filling machine overcomes these challenges by providing:
Unmatched accuracy (≤±1%) for sensitive formulations.
High-speed production of 30–100 vials per minute.
Compliance with GMP and ISO standards, ensuring quality and reliability.
Flexibility to switch between products with different powder densities.
This makes it the preferred choice for companies seeking both scalability and consistency.
The powder vial filling and capping machine comes with an advanced PLC touch screen interface. This smart control system offers:
Quick setup and intuitive navigation.
Real-time monitoring of filling progress.
Error alerts to prevent production downtime.
Recipe storage for multiple products, reducing changeover time.
Both experienced technicians and new operators can use the machine with ease, making it suitable for companies looking to optimize staff efficiency.
The machine supports a wide filling capacity of 0.1g to 5g, adaptable for:
Small sample doses.
Clinical trial products.
Large-scale commercial production.
Its precision guarantees consistent dosage, regardless of powder density.
At the heart of the machine is a servo motor-driven auger system, which ensures:
Consistent dosing accuracy.
Gentle handling of powders to prevent compaction.
Repeatability, even during high-speed runs.
This makes it suitable for high-value powders where wastage must be minimized.
Safety is crucial in powder processing. The machine incorporates:
Explosion-proof construction for volatile powders.
Sealed electrical components for added operator safety.
Easy cleaning and disassembly to meet hygiene standards.
This ensures uninterrupted operation even with sensitive materials.
Operators benefit from:
Real-time adjustments and monitoring.
Job recipes for multiple products.
Reduced errors through logical navigation.
The touch screen system transforms complex processes into simple, efficient operations.
Vials are loaded into the feeding tray.
The conveyor aligns and transports them to the filling station.
Powder stored in hopper is dispensed by a servo-driven screw feeder.
Nozzle design ensures accurate dispensing without spillage.
Advanced models feature dynamic weight checking for enhanced accuracy.
Stoppers are fed via a vibratory bowl feeder.
Inserted with vacuum and mechanical pressure, ensuring a tight seal.
Caps are automatically oriented and placed.
Torque-controlled capping heads secure them, preventing contamination.
| Parameter | Specification |
Filling Range | 0.1g – 5g (customizable) |
Power Requirement | 3.5 – 5.5 kW |
Production Capacity | 30 – 100 vials/min (customizable) |
Filling Accuracy | ≤ ±1% |
Machine Weight | 800 – 1500 kg |
Dimensions | 4500 mm (L) × Custom (W/H) |
Pharmaceutical Industry
Antibiotic powders
Oncology and injectable powders
Inhalation formulations
Nutraceuticals
Protein powders
Herbal and dietary supplements
Cosmetics & Personal Care
Powdered foundations
Skincare actives and beauty products
This adaptability makes the equipment ideal for multi-industry production facilities.
High Precision – Maintains dosage consistency, reducing product rejection rates.
Scalability – Handles both small batches and mass production.
Cost Efficiency – Minimizes wastage of expensive powders.
Operator Safety – Explosion-proof design ensures compliance with safety standards.
Hygiene Compliance – Easy-to-clean components reduce contamination risks.
| Factor | Manual Filling | Powder Vial Filling Machine |
Accuracy | Low | High (≤±1%) |
Speed | Slow | 30–100 vials/min |
Labor Requirement | High | Minimal |
Contamination Risk | High | Very Low |
Cost Efficiency | Poor | Excellent |
This comparison highlights why automated powder filling is the future of production.
Q1: Can the machine handle different vial sizes?
Yes, it supports glass, plastic, and tube containers of varying sizes.
Q2: How long does it take to switch between products?
Thanks to the PLC job recipe system, product changeovers can be completed in under 30 minutes.
Q3: Is it suitable for sterile production?
Yes, it is designed to meet GMP requirements, making it suitable for sterile pharmaceutical operations.
Q4: What is the machine’s accuracy?
The filling accuracy is ≤±1%, ensuring reliable results for even the most sensitive formulations.
Q5: Can the production speed be customized?
Yes, speed can be tailored to requirements, ranging from 30 to 100 vials per minute.
The powder vial filling machine is a complete solution for industries demanding precision, hygiene, and efficiency. With its servo-driven technology, PLC control, explosion-proof design, and high-speed operation, it empowers businesses to meet modern production standards while reducing costs and improving safety.
Whether for pharmaceutical powders, nutraceutical supplements, or cosmetic actives, this machine is the perfect investment for long-term production success.
Liquid Vial Filling Machine
The liquid vial filling machine is an advanced solution for the fully automatic filling, stoppering, and capping of liquid vials. Designed to deliver high precision and efficiency, this liquid vial filler machine is equipped with a high-precision closed cam indexing station, ensuring reliable performance and long-term durability. The simple structure of the indexing station requires minimal maintenance, making it a cost-effective choice for continuous operation. This liquid vial filling machine is ideal for small-dose liquid applications such as essential oils and injectables, widely used in the food, pharmaceutical, chemical, and research industries. It can operate as a standalone unit or be integrated into a production line with bottle washers, dryers, and other equipment.
High Precision: The liquid vial filling machine utilizes a high-precision closed cam indexing station, which provides superior accuracy and reliability. This advanced mechanism ensures consistent and precise filling, critical for applications requiring exact dosages such as pharmaceuticals and essential oils.
Versatile Application: The liquid vial filling machine is suitable for a variety of small-dose liquids, including essential oils, injectables, and other pharmaceuticals. Its adaptability makes it an ideal choice for different industries, ensuring that it can handle a wide range of products with ease.
Low Maintenance: The simple structure of the indexing station is designed for minimal maintenance. This feature reduces downtime and maintenance costs, enhancing the automatic vial filling machine's overall efficiency and making it a practical solution for long-term use.
Flexible Integration: The vial filling capping machine can be used as a standalone unit or integrated into a production line with other equipment such as bottle washers and dryers. This flexibility allows for seamless integration into existing production processes, providing scalability and customization to meet specific operational needs.
Vial Feeding: Vials are fed into the liquid vial filling machine, through an automatic feeding system that ensures a continuous and steady supply of vials for processing.
Liquid Filling: The liquid vial filling machine precisely fills each vial with the required amount of liquid. The high-precision filling system ensures that each vial receives an accurate dose, maintaining consistency and quality.
Stoppering: After filling, a stopper is placed onto each vial. The small vial filling machine carefully handles each stopper, ensuring it is securely and properly positioned to prevent contamination and spillage.
Capping: Finally, the vial filling capping machine caps each vial, securing the stopper and ensuring the vial is sealed. The capping process is designed to be quick and reliable, maintaining the integrity of the filled product.
Filling Range: 1-30ml (customizable)
Power Requirement: 2.5 kW
Production Capacity: 20-200 vials/minute (customizable)
Machine Weight: 550 kg
Filling Accuracy: ≤±1%
Machine Dimensions: 2000mm(L) x 1400mm(W) x 1450mm(H)
Why Choose Us
The small vial filling machine is specially designed to cater to the needs of compact production environments while maintaining the precision and hygiene required by various industries. This versatile machine is well-suited for small-scale operations and research facilities where space efficiency and accuracy are paramount. Below are some of the key applications for this machine:
Pharmaceuticals: In the pharmaceutical industry, the small vial filling capping machine is ideal for precise filling of critical medicinal powders in small batch sizes. It is used for filling vials with exact doses of pharmaceutical compounds, such as powdered drugs, vaccines, and other therapeutic agents, where accuracy directly impacts their effectiveness and safety.
Biotechnology: The vial filling machine serves biotechnological applications, particularly in filling small vials with fine biological powders or liquids used in research and clinical trials. It ensures the precise handling of sensitive materials under sterile conditions, which is crucial for maintaining the integrity of biologically active substances.
Cosmetics and Personal Care: For the cosmetics industry, this automatic vial filling machine is perfect for handling small quantities of high-value powdered or liquid cosmetics, such as mineral makeup or specialty skincare products. Its precise filling capabilities ensure consistent product quality and customer satisfaction.
Nutraceuticals: The small vial filling machine also finds application in the nutraceutical sector, filling dietary supplements, and vitamin powders or liquid into vials. It ensures the correct dosage and uniformity essential for supplements that promote health and wellness.
Academic and Clinical Research Labs: Due to its compact size and precise filling capabilities, this vial filling machine is particularly valuable in academic and clinical research settings. It allows researchers to efficiently prepare samples for experiments and clinical studies, facilitating the development of new pharmaceuticals and treatments.
Startup and Specialty Manufacturers: Startups and specialty manufacturers benefit from the small footprint and flexibility of this small vial filling machine, making it suitable for pilot production runs and specialized custom products. It allows these smaller entities to achieve high-quality production without the need for large-scale infrastructure.
By integrating the small vial filling machine into your production lines, you can achieve high precision in your filling processes, maintain stringent hygiene standards, and optimize their operational efficiency, even in limited spaces.
The vial filling machine can be integrated with additional equipment to form a complete vial filling line, including vial washing, sterilization, and labeling, ensuring a seamless production process from start to finish.
The vial filling machine is strategically priced to offer the best balance between cost and functionality, making it a valuable addition to your production line. Below is a breakdown of our pricing strategy designed to accommodate various operational scales and budgets:
Base Model: The entry-level price for our standard automatic vial filling capping machine starts from $5,000-$15,000. This model includes all the essential features necessary for efficient and accurate filling in vials, suitable for small to medium production needs in the pharmaceutical and cosmetics industries.
Customization and Upgrades: For those requiring specialized configurations or enhancements, customization options are available. Custom features can include adjustable filling ranges, advanced control systems, or integration capabilities with existing production lines. The final price will depend on the specific customizations needed to tailor the vial filling machine to your operational requirements.
Full Production Line Integration: To establish a comprehensive vial filling line complete with washing, sterilization, capping, and labeling capabilities.
For detailed and customized pricing based on your specific requirements and to explore the available financing options, please reach out to our sales team. We are dedicated to providing a vial filling solution that not only meets your technical requirements but also fits your budget, ensuring a solid return on your investment.
Innovation: We continuously innovate to incorporate the latest technologies into our liquid bottle filling machines.
Customization: Tailor-made solutions to meet the unique needs of your production line.
Support: Our dedicated team offers comprehensive after-sales service, including installation, training, and ongoing maintenance.
Quality and Compliance: Built to the highest standards, our machines comply with international safety and quality regulations.
The vial filling machine for sale from our company represents not just a piece of equipment, but a comprehensive solution designed to enhance the efficiency and quality of your production processes. It is an invaluable asset for any manufacturer looking to optimize powder filling operations.
